I.
I. FungsiFungsi 1.1
1.1.. FF!"!"s# s# E$E$#%&#%&e!'e!'(s)(s)s'es'e&& S*
S*#% #% U!U!+o+o,-,-e e /e/e!"!"s# s# sese/,/,",",# # ,+,+,' ,' %e%e&/&/o!o!"",,,! ,! /,/,''/,/,, , -,-,## 'o!",!" e s'o %#+e
'o!",!" e s'o %#+e -,! ,', e o,+ -,! ,', e o,+ /!e/!e..
II.
II. Spesifkasi Spesifkasi TTeknik eknik 2 2..11.. MMee((MM,,!!,,'' 3 3 HH44MMEE 2 2..22.. TT))%%ee 3 3 55664411227700 2.. 2.. TTe",!",e",!",! ! 3 3 9 9 VV 2.
2.:.:. D,D,), ), TTo'o',+ ,+ o!o!ss&s&s## 3 13 1770K0K;; 2 2..77.. FFee;;ee!!ss## 3 3 7700HH<< 2 2..99.. BBee' ' CC,,%%,,##'')) 3 3 2 2 TToo!! 2 2..==.. HHoo%%%%ee ,,%%,,##'')) 3 3 1122> > TToo!! III.
III. Batasan OperasiBatasan Operasi .1.
.1. M,'e#,+ M,'e#,+ 3 3 Co,+Co,+
..22. . KKee%%,,--,,'',,!! 3 3 00..8 8 ? ? 00..>>7 7 ''((&&
... . UU,,!! 3 3 0 0 ? ? 0000&&&&
..::. . KKeeee%%,,'',,! H! Hoo++- - ( C( C++oossee 3 3 11220 ( 0 ( 11990 &0 &((&&##!! .
.7. 7. KKeee%e%,',',! ,! TTo+o++e+e)()(G,G,!'!')) 3 3 18180 0 ( ( 20 20 &(&(&#&#!! .9.
.9. KKee%,'ee%,',! ,,! ,!"#! !"#! &,s#&&,s#&&& 3 12 3 12 &(s&(s
IV
IV.. PersiapanPersiapan :.
:.1. 1. PPee#s#s, H, H#s#s'o'o# # KKeses#,%#,%,! ,! ,+,+,' ,' %,%,-, -, LoLo" B" Boooo o o%e%e,,'o'o.. :.
:.2. 2. PP,s,s'#'#,,! ,! ,+,+,' ' oo&&!#!#,,s# s# @H@HT T 'e'e**//!!" " -e-e!"!",! ,! CHCHCB.CB. :.
:.. . PP,s,s'#'#,,! o!! o!ee)o)o -,! s -,! s#s#s'e'e& %& %o'o'ees# -s# -,,# CHC# CHCB !'B !' &e &e!"!"e'e',*,*## ,%
,%,,,* ,* ,-,-, , %%o/o/+e+e& & %,%,-, -, oo!!e)e)o o s)s)s's'e& e& /#/#+, +, ,-,-, , &,&,s,s,+,+,* * *,*,ss -#',!",!# 'e+e/#* -,*+ se/e+& &e!"o%e,s#,! S*#% U!+o,-e.
-#',!",!# 'e+e/#* -,*+ se/e+& &e!"o%e,s#,! S*#% U!+o,-e. :.
:.:.:. PPee##s, -,s, -,! /e! /es#s#**,! #,! #, ,-, ,-, %e!, %e!"*"*,+,+,!,!" @s," @s,&%&%,*,* /es /es# /,# /,''/,/,,, '&%,*,! o+# -++ o!-#s# ,&,! -,! /e/,s -,# %,, %ee, -#,e, ',(e+ '&%,*,! o+# -++ o!-#s# ,&,! -,! /e/,s -,# %,, %ee, -#,e, ',(e+ S*#% U!+o,-e.
S*#% U!+o,-e. :.
:.7. 7. PP,s,s'#'#,,! Po! Po;e;e U' U',&,&, @9 KV, @9 KV S* S*#% U!#% U!+o+o,-,-e se s-,-,* -# e!* -# e!ee"#"#<e<e- -,- -,## CHCB.
CHCB. :.
:.9. 9. PP,s,s'#'#,,! se! se&&, %e, %e,,+,+,',',! -# ! -# ,,e, Se, S*#*#% U!% U!+o+o,-,-e %e %,-,-, , o!o!-#s-#s# !o# !o&&,+.,+. :.=. Pe#s, &o'o -,! ,&%,s /e, o-, ",!')
:.=. Pe#s, &o'o -,! ,&%,s /e, o-, ",!') :.8.Pe#s,
Gambar Oil Level Gambar Grease Level
:.>. P,s'#,! A!*o L#' -,! S,e') Hoo -,+,& e,-,,! '#-, 'e%,s,!" @e,+,se.
Gambar Anchor Lift
:.10. P,-, o!-#s# "e+,% +,&% -# !),+,,! -e!",! &e!"ON ,! s;#'* -# %,!e+ /o +,!',# 2.
:.11. C*e ,!" PLC %,s'#,! s* -#-,+,& ,!",! 'e,", :.12. C*e se&, ,s -,! 'e",!",! %,-, ,!" PLC
:.1. Pe#s, +ee+ ,# T,!# ,'e S%,).
:.1:. Ce ,/e+ o++ -& %,s'#,! se&, %,-, %os#s#!),.
Gambar Kabel Roll Drum
:.17. Ce H,!-+e o%+#!" &o'o *o+- -,! +ose %os#s#,! 'e", +s.
Gambar Handle Coupilng Motor Hold – rolle! " Handle Coupling Motor Close :.11. Pe#s, +ee+ o+# *o+- ? 'o++e) "e,/o &o'o.
Gambar Level Oil Gearbo# Motor :.1. Pe#s, ,&%,s /e, &o'o -&
:.1:. Pe#s, %o&%, s#+,s# %e+&,s !' "e,/o -& /eo%e,s# -e!",! !o&,+.
:.1:. Pe#s, o!-#s# ;#e o%e -,! %++e) -,# ,,' -,! es,,! @,s %'s ,!',s -++.
:.17. Ce ,+ -,! ,#+ 'o++e). :.19. Ce &o'o ,/#!.
:.1=. Ce o++ ,/e+ %o;e s%%+) e ,/#!.
:.18. C*e se&, *,!-+e ,', s;#'* o%e,s# *,s /e,-, -#%os#s# o. :.1>. C*e o!'o+ SU %,s'#,! s* -#-,+,& ,!",! 'e,",
:.20. P,s'#,! #!-#,'o R,#+ C+,&% G,!') /#s, RELEASE.
V. Pelaksanaan Pekerjaan
5.1. A;,+ Pe!"o%e,s#,! SU @I!#'#,+ Be' U!+o,-e 3
7.1.1. O%e,'o SU &,s e ,/#! P,s'#,! L#&#' s;#'* %,-, %#!' ,/#! 'ese!'* o+e* %#!' +, ,/#! -,! +e%,s &e*,!#,+ %o'e'#o! %,-, ,/#!.
Gambar L$ " Mechanical %rotection %ada Cabin
7.1.2. N,#,! se&, MCB %,-, %,!e+ e+e'# ,/#! @&e!),+,,! %,!e+ ouch $creen +,,! L,&% Tes' %,s'#,! se&, +,&% #!-#,'o &e!),+,.
7.1.. Te,! 'o&/o+ &Crane On' %,-, %,!e+ se/e+,* ,!,! -,! !),+,,! AC @,# o!-#'#o!e
7.1.:. B, s%#++ %+,'e -,! ,!'# ;#!-.
7.1.7. Te,! %s* /''o! Light On %,-, %,!e+ e+e'# ,/#! !' &e!),+,,! +,&% se#', S*#% U!+o,-e @#, -#%e+,!.
7.1.9. A&,'# (ind $peed Detector *e!'#,! %e!"o%e,s#,! #, ALARM @,!", &e!!,! +e/#* -,# 12 &(s !' &e!"*#!-,# /,*,), ',/,,! o+e* /e'.
7.1.=. L,,! Initial Hold dan Trolley -e!",! &e&%os#s#,! !'#o! se+e'o s;#'* %,-, %,!e+ se/e+,* ,!,! e %os#s# !o&o @Ho+- C+ose. P,s'#,! +,&% #!-#,'o O%e! C+ose- Be' /ee-#%.
Gambar %osisi $elector $)itch %anel sebelah Kanan
7.1.8. L,,! Initial Hold ),#' -e!",! &e!,#,! /e' -#,',s Ho%%e s,&%,# -e!",! %os#s# &,s#&,+ -e!",! ,, &e!,# o) s'# se/e+,* ,!,! e,,* /e+,,!" *#!"", %os#s# &,s#&,+ @HO *e#"*' 1>.=.
7.1.>. L,,! Initial Trolley ),#' -e!",! &e!""ese /e' e ,,* landside @se+,',! s,&%,# +#&#' -e!",! ,, &e!",,*,! o) s'# se/e+,* ## e,,* ## @TR Pos 0.0 e&/,+#,! /e' e ,,* ',, 'e%,' -#,',s *o%%e -e!",! ,, &e!",,*,! o) s'# se/e+,* ## e ,,* ,!,! @TR Pos 10.0.
7.1.10. U!' &e+,,! Initial Close dan Open %os#s# ,! !'#o! se+e'o s;#'* %,-, %,!e+ se/e+,* ,!,! e %os#s# !o&o 2 @O!+) C+ose.
7.1.11. T'% /e' *#!"", &,s#&,+ -e!",! ,, &e&%os#s#,! o) s'# se/e+,* ,!,! e ,,* ## se'e+,* /e' 'e''% 'e,! 'o&/o+ Close Bucket Initialize s,&%,# +,&% #!-#,'o &e!),+, 'es @Be' ,!"e+ 0.0
7.1.12. B, /e' *#!"", &,s#&,+ -e!",! ,, &e&%os#s#,! o) s'# se/e+,* ,!,! e,,* ,!,! se'e+,* /e' 'e/, 'e,! 'o&/o+ Open Bucket Initialize, s,&%,# +,&% #!-#,'o &e!),+, 'es @Be' ,!"e+ 1>.0
E&e"e!) Jo) S'#
Be' U% ? Do;!
Gambar %anel Operasi $ebelah Kanan F!'#o! Se+e'o O%e! C+ose I!#'#,+ B''o! Oe+o,-Ho%%e S;#'* C,/#! S'o% :(7 Se,s#-e 1(2 L,!-s#-e Jo) S'# To++e) L,!-s#-e ? Se,s#-e V#/,'#!" Fee-e Ps* B''o! ,'e S%,) G,'e Se+e'o Co! A(B S%#+%+,'e F,+' Rese' Mo-e
I!'e+o ( S%ee- Se+e'o
Gambar %anel Operasi $ebelah Kiri
5.. !angka" # langka" Pengoperasian S$ % Pe&'ongkaran Batu Bara ( 3
7.2.1. Gese ,/#! %,-, %os#s# ),!" 'e%,' -e!",! &e&', se+e'o s;#'* ,/#! %,-, %,!e+ se/e+,* ## *#!"", ,/#! -#%os#s# 'e!",*'e!",* 'o!",!".
7.2.2. Se'e+,* se''#!" Be' se+es,# %#!-,* !'#o! se+e'o s;#'* %,-, %,!e+ se/e+,* ,!,! e !o&o : @Be' Pos#'#o!.
7.2.. L,,! %e!"e'es,! S*#% U!+o,-e ',!%, /e/,! one c!cle. 7.2.:. S*#% !+o,-e s#,% -#o%e,s#,!.
7.2.7. Gese 'o++e) e,,* /,'/,, ),!" ,,! -#,&/#+ @'o++e) se,s#-e. 7.2.9. T!,! /e' -e!",! %os#s# 'e/, s,&%,# &e!)e!'* /,'
/,, @*o+- -o;!.
7.2.=. T'% /e' -,! %,s'#,! /e' -,+,& e,-,,! 'e''% %e!* @/e' +ose.
Ho%%e G,'e Ho%%e
7.2.8. A!",' /e' s,&%,# /,',s &,s#&,+ @*o+- %. 7.2.>. Gese 'o++e) 'e%,' -# ,',s *o%%e @'o++e) +,!-s#-e. 7.2.10. B, /e' s,&%,# &,s#&,+ @/e' o%e!.
7.2.11. Pos#s#,! se+e'o s;#'* &o-e #!'e+o ,', #!-e%e!-e!' &e!)es,#,! -e!",! s#s'e& o!e)o ),!" ,,! -#o%e,s#,!
7.2.12. Se'e+,* +o,- *o%%e &e!,%,# 100 'o! &,, 'e,! &*+ ,eeder O-'
7.2.1. Me!",' %e&/,,! ",'e *o%%e /e-,s,,! e/'*,! o; /,'/,,
7.2.1:. Me!",' ee%,',! #/,'#!" ee-e &e!""!,,! se+e'o s;#'*
7.2.17. A%,/#+, o!-#s# /,'/,, /e-e/ &,, %', se+e'o s;#'* &*, " H% $pra! O-' -,! 'e,! 'o&/o+ &(ater $.$ O-' *,+ #!# -#+,,! !' &e!",!"# -e/.
7.2.19. A%,/#+, o!-#s# /,'/,, &e!""&%,+ &,, 'e,! &H% *ibrator /0102 O-' se,, /es,&,,! ,", /,'/,, -,%,' '! -e!",! +,!,.
7.2.1=. L,,! %oses %e&/o!",,! /,'/,, s,&%,# o!-#s# -#-,+,& 'o!",!" &e!#%#s.
7.2.18. A%,/#+, o!-#s# *o%%e %e!* -,! &!+ ,+,& Oe+o,- I!- &,, %e&/o!",,! /e*e!'# *#!"", ,+,& Oe+o,- I!- &,'#3
5.). !angka" # langka" Pengangkatan Tri&&er %Bo'*at( dari +etty ke Tongkang,
7..1. Gese %os#s# ,/#! e ,,* +,!-s#-e -e!",! &e&', se+e'o s;#'* ,/#! %,-, %,!e+ se/e+,* ## @!o&o 1 ( 2 *#!"", ,/#! &,s#&,+ &e!)e!'* +#&#'.
7..2. T'% /e' *#!"", 'e''% %e!* @/e'e ,!"e+ 0.0
7... Pos#s#,! !'#o! se+e'o s;#'* %,-, %,!e+ se/e+,* ,!,! e !o&o 7 @/++-o<e.
7..:. Gese /e' e +,!-s#-e *#!"", %,-, %os#s# +#&#' -,! -,+,& o!-#s# /e' 'e!,!".
7..7. T!,! /e' %e+,!%e+,! *#!"", -,%,' -#,!", !' %e&,s,!",! ;#e o%e .
7..9. P,s,!",! ;#e o%e %,-, s#s# ? s#s# /e' se,, 'e%,' -,! ,&,! !' %e!",!",',!.
7..=. Se'e+,* ;#e o%e 'e%,s,!" %,-, /e' e&-#,! ,!",' /e' ses,# e/'*,!.
7..8. T#&&e @Bo/,' %os#s#,! -# /,;,* /e' %,s'#,! ;#e o%e 'e%,s,!" ,&,! -# T#&&e @Bo/,'.
7..>. A!",' /e' e ,',s %e+,!%e+,! *#!"", &,s#&,+ @HO H#"* 22.8 e&-#,! "ese 'o++e) e ,,* se,s#-e -##'# -e!",! "ese ,/#! -,! %,s'#,! T#&&e @Bo/,' ,&,! &e+e;,'# *o%%e.
7..10. Pos#s#,! ,/#! -,! /e' 'e%,' -#'e!",*'e!",* 'o!",!". 7..11. T!,! T#&&e @Bo/,' %e+,!%e+,! s,&%,# o-, T#&&e
@Bo/,' &e!)e!'* -,s, 'o!",!" ,!",! s,&%,# T#&&e @Bo/,' 'e'#&%, /e'.
7..12. Le%,s ;#e o%e %,-, T#&&e @Bo/,' e&-#,! "ese T#&&e @Bo/,' &e!,* -,# /e'.
7..1. T!,! /e' ses,# e/'*,! e&-#,! +e%,s ;#e o%e %,-, /e'.
7..1:. A!",' e&/,+# /e' *#!"", &,s#&,+
7..17. L,,! Initial !oad +,"# -e!",! ,, %#!-,* !'#o! se+e'o s;#'* e !o .
7..19. Se'e+,* Initial !oad ter*apai- %#!-,*,! !'#o! se+e'o s;#'* e !o&o :.
7..1=. L,!',! %oses %e&/o!",,! s,&%,# /,' /,, -# ,',s 'o!",!" /e!,/e!, *,/#s.
5.. !angka" # langka" Penge&'alian Tri&&er %Bo'*at( dari Tongkang ke !andside ,
7.:.1. ''% /e' s,&%,# 'e''% %e!* e&-#,! %os#s#,! !'#o! se+e'o s;#'* %,-, %,!e+ se/e+,* ,!,! e !o&o 7 @/++-o<e. 7.:.2. Gese /e' e se,s#-e *#!"", %,-, %os#s# 'e!",*'e!",*
'o!",!".
7.:.. T!,! /e' %e+,!%e+,! *#!"", -,%,' -#,!", !' %e&,s,!",! ;#e o%e -# 'o!",!".
7.:.:. P,s,!" ;#e o%e %,-, /e' e&-#,! ,!",' /e' ses,# e/'*,!.
7.:.7. T#&&e @Bo/,' %os#s#,! -# /,;,* /e' %,s'#,! ;#e o%e 'e%,s,!" ,&,! -# T#&&e @Bo/,'.
7.:.9. Be' ,!",' e ,',s %e+,!%e+,! *#!"", &,s#&,+ e&-#,! "ese 'o++e) e ,,* +,!-s#-e -,! %,s'#,! T#&&e @Bo/,' ,&,! &e+e;,'# *o%%e.
7.:.=. Gese 'o++e) e ,,* +,!-s#-e /es,&,,! -e!",! ,/#! *#!"", &e!)e!'* +#&#' -,! o!-#s# T#&&e @Bo/,' ,&,! !' -#'!,!.
7.:.8. T!,! /e' -,! T#&&e @Bo/,' %e+,!%e+,! s,&%,# o-, T#&&e @Bo/,' &e!)e!'* +,!',# e'').
7.:.>. Le%,s ;#e o%e -,# T#&&e @Bo/,' -,! ,*,! T#&&e @Bo/,' -,# /,;,* /e'.
7.:.10. T!,! /e' ses,# e/'*,! -,! +e%,s ;#e o%e -,# /e'.
7.:.11. N,#,! /e' *#!"", %os#s# &,s#&,+ -,! "ese e ,',s *o%%e. 7.:.12. Ke&/,+#,! %os#s# !'#o! se+e'o s;#'* %,-, %,!e+ se/e+,*
,!,! e !o&o :.
7.:.1. Poses %e!"e&/,+#,! T#&&e @Bo/,' se+es,# -,! +,,! %oses 'e,*#.
5.5. !angka" # langka" Setela" Pe&'ongkaran Selesai ,
7.7.1. A,*,! /e' e%os#s# 'e%,' -# ,',s *o%%e -e!",! %os#s# /e' 'e/,.
7.7.2. P,s'#,! *o%%e 'e+,* oso!" -,# /,' /,, e&-#,! 'e,! 'o&/o+ ee-e OFF.
7.7.. T!,! /e' s,&%,# &e!)e!'* "e''#!" *o%%e se,, %e+,! +,*,!.
7.7.:. Me!"#!o&,s#,! e CHCB /,*;, %oses U!+o,-#!" /,'/,, 'e+,* se+es,#.
7.7.7. Pos#s#,! SU s,&%,# ,!*o 'e%,' %,-, 'e&%,'!),.
7.7.9. Te,! 'o&/o+ &Crane O,,' !' &e&,'#,! S*#% U!+o,-e. 7.7.=. M,'#,! MCB 'o* see! -,! &o!#'o ,&e,.
7.7.8. Se/e+& &e!#!"",+,! ,/#! %,s'#,! 'e+e/#* -,*+ o!-#s# ,/#! -,+,& e,-,,! ,&,! /es#* -,! &,'#,! AC @A# Co!-#'#o!e.
7.7.>. P,s,!" &e*,!#,+ %o'e'#o! ,/#!.
7.7.10. Pe#s, o!-#s# %e,+,',! ),!" 'e-,%,' -# M,*#!e oo& s,,' ,,! '! -,# S*#% U!+o,-e.
7.7.11. P,s,!" A!*o L#' %,-, 'e&%,'!),-,! #, S*#% U!+o,-e '#-, /eo%e,s# -,+,& ;,' ),!" +,&, &,, %,s,!" ", S,e') Hoo %,-, 'e&%,'!),.
/00 23I S4TI02I 23I +$!I H0SO/ O 06HS0/ $! 6HO!I7I / I/20 +0/$0TO 6O 08$S I90/TO B$2I S03O/ O +0B0T0 / OP.SHIF T 2 SPV. SHIFT 0 SPV. SHIFT B SPV. SHIFT C SPV. SHIFT 2 0/0+4 OP40SI T0/88 0! )1:;: <1< T0/20 T0/80 /