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Cost Accounting, Chapter 5 11ch05

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(1)

Activity-Based Costing and

Activity-Based Management

Activity-Based Costing and

Activity-Based Management

(2)

Learning Objective 1

Explain undercosting

and overcosting of

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Undercosting and

Overcosting Example

Undercosting and

Overcosting Example

Jose, Roberta, and Nancy order separate items for lunch.

Jose’s order amounts to $14 Roberta consumed 30 Nancy’s order is 16

Total $60

(4)

Undercosting and

Overcosting Example

$60 ÷ 3 = $20

Jose and Nancy are overcosted.

(5)

Learning Objective 2

(6)

Existing Single

Indirect-Cost Pool System Example

Existing Single

Indirect-Cost Pool System Example

Kole Corporation manufactures a normal lens (NL) and a complex lens (CL).

Kole currently uses a single indirect-cost rate job costing system.

(7)

Existing Single

Indirect-Cost Pool System Example

Existing Single

Indirect-Cost Pool System Example

Normal Lenses (NL)

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Existing Single

Indirect-Cost Pool System Example

Existing Single

Indirect-Cost Pool System Example

Complex Lenses (CL)

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Existing Single

Indirect-Cost Pool System Example

Existing Single

Indirect-Cost Pool System Example

All Indirect Costs $2,900,000

All Indirect Costs $2,900,000 50,000 Direct Manufacturing Labor-Hours 50,000 Direct Manufacturing Labor-Hours INDIRECT-COST POLL INDIRECT COST-ALLOCATION BASE

(10)

Existing Single

Indirect-Cost Pool System Example

Existing Single

Indirect-Cost Pool System Example

Indirect Costs Direct Costs

Indirect Costs Direct Costs COST OBJECT:

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Existing Single

Indirect-Cost Pool System Example

Existing Single

Indirect-Cost Pool System Example

Kole uses 36,000 direct manufacturing labor-hours to make NL and 14,000 direct

manufacturing labor-hours to make CL. How much indirect costs are allocated

(12)

Existing Single

Indirect-Cost Pool System Example

Existing Single

Indirect-Cost Pool System Example

NL: 36,000 × $58 = $2,088,000 CL: 14,000 × $58 = $812,000

What is the total cost of normal lenses? Direct costs $2,320,000 +

(13)

Existing Single

Indirect-Cost Pool System Example

Existing Single

Indirect-Cost Pool System Example

What is the total cost of complex lenses? Direct costs $1,180,000 + Allocated costs

(14)

Existing Single

Indirect-Cost Pool System Example

Existing Single

Indirect-Cost Pool System Example

Normal lenses sell for $60 each and complex lenses for $142 each.

(15)

Refining a Costing System

Direct-cost tracing

Indirect-cost pools

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Refining a Costing System

Refining a Costing System

1. Design of Products and Process

The Design Department designs the molds and defines processes needed (details of

(17)

Refining a Costing System

Refining a Costing System

2. Manufacturing Operations

Lenses are molded, finished, cleaned, and inspected.

3. Shipping and Distribution

(18)

Learning Objective 3

Distinguish between the

traditional and the

activity-based costing

approaches to designing

(19)

Activity-Based Costing System

Activity-Based Costing System

Fundamental Cost Objects

Activities

Costs of Activities

Assignment to Other Cost Objects

(20)

Activity-Based Costing System

Activity-Based Costing System

A cross-functional team at Kole Corporation identified key activities:

Design products and processes. Set up molding machine.

(21)

Activity-Based Costing System

Activity-Based Costing System

Set up batches of finished lenses for shipment. Distribute lenses to customers.

(22)

Activity-Based Costing System

Activity-Based Costing System

No. of Setup Hours

(23)

Activity-Based Costing System

Activity-Based Costing System

NL CL Quantity produced 80,000 20,000 No. produced/batch 250 50 Number of batches 320 400 Setup time per batch 2 hours 5 hours Total setup-hours 640 2,000

(24)

Activity-Based Costing System

Activity-Based Costing System

What is the setup cost per setup-hour? $409,200 ÷ 2,640 hours = $155

What is the setup cost per

(25)

Activity-Based Costing System

Activity-Based Costing System

Allocation using direct labor-hours: NL: $8.184 × 36,000 = $294,624 CL: $8.184 × 14,000 = $114,576 Total $409,200

(26)

Learning Objective 4

(27)

Cost Hierarchies

Cost Hierarchies

A cost hierarchy is a categorization of costs into different cost pools.

Cost drivers bases (cost-allocation bases) Degrees of difficulty in determining

(28)

Cost Hierarchies

Cost Hierarchies

ABC systems commonly use a four-part cost hierarchy to identify cost-allocation bases: 1. Output unit-level costs

2. Batch-level costs

(29)

Output Unit-Level Costs

Output Unit-Level Costs

These are resources sacrificed on activities performed on each individual unit of product or service.

Energy

(30)

Batch-Level Costs

Batch-Level Costs

These are resources sacrificed on activities that are related to a group

of units of product(s) or service(s) rather than to each individual unit

of product or service. Setup-hours

(31)

Product-Sustaining Costs

Product-Sustaining Costs

These are often called service-sustaining costs and are resources sacrificed on

activities undertaken to support individual products or services.

(32)

Facility-Sustaining Costs

Facility-Sustaining Costs

These are resources sacrificed on activities that cannot be traced to individual products or services but support the organization as a whole.

General administration

(33)

Learning Objective 5

(34)

Implementing

Activity-Based Costing

Implementing

Activity-Based Costing

Identify cost objects.

NL CL

Identify the direct costs of the products.

Direct material Direct labor

Mold cleaning and

(35)

Implementing

Activity-Based Costing

Implementing

Activity-Based Costing

Cleaning and maintenance costs of $360,000 are direct batch-level costs.

Why?

Because these costs consist of workers’ wages for cleaning molds after each

(36)

Implementing

Activity-Based Costing

Implementing

Activity-Based Costing

Normal Lenses (NL) Cost Hierarchy

Description Category

Direct materials Unit-level $1,520,000 Direct mfg. labor Unit-level 800,000

(37)

Implementing

Activity-Based Costing

Implementing

Activity-Based Costing

Complex Lenses (CL) Cost Hierarchy

Description Category

Direct materials Unit-level $ 920,000 Direct mfg. labor Unit-level 260,000

(38)

Implementing

Activity-Based Costing

Implementing

Activity-Based Costing

Select the cost-allocation bases to use for allocating indirect costs to the products. (1) (2) (3)

Activity Cost Hierarchy Total Costs Design Product-sustaining $450,000 Setups Batch-level $409,200

(39)

Implementing

Activity-Based Costing

Implementing

Activity-Based Costing

Identify the indirect costs associated with each cost-allocation base.

Overhead costs incurred are assigned to activities, to the extent possible, on

(40)

Implementing

Activity-Based Costing

Implementing

Activity-Based Costing

Compute the rate per unit.

(1) (5) NL CL Total Setup-hours: 640 2,000 2,640

Step 5

(41)

Implementing

Activity-Based Costing

Implementing

Activity-Based Costing

Compute the indirect costs allocated to the products.

NL: $155 × 640 = $ 99,200 CL: $155 × 2,000 = 310,000

Total $409,200

(42)

Implementing

Activity-Based Costing

Implementing

Activity-Based Costing

Compute the costs of the products. NL and CL would show three

direct cost categories. Step 7

1. Direct materials

(43)

Implementing

Activity-Based Costing

Implementing

Activity-Based Costing

NL and CL would show six indirect cost pools. 1. Design

2. Molding machine setups 3. Manufacturing operations 4. Shipment setup

(44)

Learning Objective 6

Use activity-based

costing systems for

(45)

Activity-Based Management

Activity-Based Management

ABM describes management decisions that use activity-based costing information to satisfy

customers and improve profits. Product pricing and mix decisions

(46)

Product Pricing and

Mix Decisions

Product Pricing and

Mix Decisions

ABC gives management insight into the cost

structures for making and selling diverse products. It provides more accurate product cost

information and more detailed information

(47)

Cost Reduction and Process

Improvement Decisions

Cost Reduction and Process

Improvement Decisions

Manufacturing and distribution personnel use ABC systems to focus on cost-reduction efforts.

Managers set cost-reduction targets in terms of

(48)

Design Decisions

Design Decisions

Management can identify and evaluate new designs to improve performance by evaluating how product

and process designs affect activities and costs. Companies can work with their customers to

(49)

Learning Objective 7

Compare activity-based costing

systems and

(50)

ABC and Department

Indirect-Cost Rates

ABC and Department

Indirect-Cost Rates

Many companies have evolved their costing system from using a single cost pool to using separate indirect-cost

rates for each department: Design

(51)

ABC and Department

Indirect-Cost Rates

ABC and Department

Indirect-Cost Rates

Why?

Because the cost drivers of resources in each department or subdepartment differ from the single, company-wide, cost-allocation base.

(52)

Learning Objective 8

Evaluate the costs and benefits

of implementing activity-based

(53)

Benefits of ABC Systems

Benefits of ABC Systems

Significant amounts of indirect costs are allocated using only one or two cost pools.

All or most costs are identified as output unit-level costs.

Products make diverse demands on resources because of differences in

(54)

Benefits of ABC Systems

Benefits of ABC Systems

Products that a company is well-suited to make and sell show small profits while

products for which a company is less suited show large profits.

(55)

Benefits of ABC Systems

Benefits of ABC Systems

Operations staff have significant disagreements with the accounting staff about the costs of manufacturing

(56)

Limitations of ABC Systems

Limitations of ABC Systems

The main limitations of ABC are the measurements necessary to

implement the system.

ABC systems require management to estimate costs of activity pools

(57)

Limitations of ABC Systems

Limitations of ABC Systems

Activity-cost rates also need to be updated regularly.

(58)

ABC In Service and

Merchandising Companies

ABC In Service and

Merchandising Companies

The general approach to ABC in the service and merchandising areas is very similar to the approach in manufacturing.

Costs are divided into homogeneous cost pools and classified as output unit-level, batch-level, product- or service-sustaining,

(59)

ABC In Service and

Merchandising Companies

ABC In Service and

Merchandising Companies

The cost pools correspond to key activities. Costs are allocated to products or customers

using activity drivers or cost-allocation bases that have a cause-and-effect

(60)

End of Chapter 5

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