LAMPIRAN
1.
GHG COUNTING
GHG Inventory - ISCC 205
TABEL PERHITUNGAN ATAS GREEN HOUSE GAS L1PT Sahabat Mewah dan Makmur
Sumber: Green House Gas Counting PT Sahabat Mewah dan Makmur 2012Tahun 2012
PROCESS
Item
UNIT
VALUE
DATA SOURCE
INFORMATION
Jan
Feb
Mar
Apr
May
Jun
Jul
Aug
Sep
Okt
Nop
Des
Total
Electricity
Input Electricity production from the turbine (Capacity: 1.2 MW) kWh 485,146 389,003 513,251 499,810 500,547 565,798 420,272 351,777 666,465 412,411 395,459 350,167 5,550,105 Based on monthly consumption Monthly Production "Report, rekap alokasi biaya listrik" Amount of fiber Kg 2908.339 2863.663 3379.499 3376.399 3285.893 2185.396 2541.364 2092.463 2760.914 2913.455 2,638.008 2445.893 33,391 Based on monthly consumption Daily production report Emission factor of fiber tCO2/TJ 100 2006 IPCC Chapter 2: Stationary Combustion Table 2.3
(Solid biofuels) Energy content of fiber TJ/Gg 11.6 2006 IPCC Volume 2: Energy Table 1.2 (Solid biofuel) Amount of shell Kg 1259.039 1145.465 1351.800 1542.099 1577.272 1048.990 1219.855 1004.382 1325.239 1398.458 1266.244 1174.028 15,313 Based on monthly consumption Daily production report Emission factor of shell tCO2/TJ 100 2006 IPCC Chapter 2: Stationary Combustion Table 2.3
(Solid biofuels) Energy content of shell TJ/Gg 11.6 2006 IPCC Volume 2: Energy Table 1.2 (Solid biofuel)
Input Electricity generation from generator (for
startup) Kwh 22,487.68 16,043.82 19,821.12 16,856.20 15,176.34 27,958.84 30,986.11 37,821.69 18,004.07 86,787.52 88,041.39 82,687.41 462,672 Based on monthly
consumption Monthly Production Report
There are 3 units of genset in available. One of them is in standby position. The genset is used for a) process start up, b) syncronisation and c) to support maintenance when the factory is not in operation.
Diesel consumption for generator (for startup) Litre 8,660.72 7,939.81 9,282.90 8,749.78 8,233.05 15,440.25 12,607.80 13,807.13 7,196.32 24,994.27 25,945.03 24,774.17 167,631 Based on monthly consumption Monthly Production Report Emission factor of diesel for stationary
combustion TCO2/TJ 74.1 2006 IPCC Chapter 2: Stationary Combustion Table 2.2 Energy content of diesel TJ/Gg 43.0 2006 IPCC Volume 2: Energy Table 1.2 (Gas/diesel oil) Input
Electricity consumption from PLN Kwh
Based on monthly consumption
Emission Factor of PLN tCO2/KWh 0.743
Input Water Consumption (for boiler) Litre 18,115 16,909 18,845 18,197 19,257 13,772 15,607 11,978 15,537 15,095 14,070 14,426 191,808 Based on monthly
consumption Monthly Production Report - Section 7. Utilities- MR 10 C
OutputAmount of steam produced Ton 17,209 16,064 17,903 17,287 18,294 13,083 14,827 11,379 14,760 14,340 13,367 13,705 182,218Note : Panduan Hari Ayu
Perkasa (uap=95 %) Monthly Production Report - Section 7. Utilities- MR 10 C Input Amount of fiber Kg 2,908 2,864 3,379 3,376 3,286 2,185 2,541 2,092 2,761 2,913 2,638 2,446 33,391 Based on monthly
consumption
Diesel, Shell and Fiber Data Report (Laporan Data
Penggunaan Solar, Cangkang dan Fiber) The data is same as fiber amount for electricity production from turbine. Input Amount of shell Kg 1,259 1,145 1,352 1,542 1,577 1,049 1,220 1,004 1,325 1,398 1,266 1,174 15,313 Based on monthly
consumption
Diesel, Shell and Fiber Data Report (Laporan Data
Penggunaan Solar, Cangkang dan Fiber) The data is same as shell amount for electricity production from turbine. Pressure reading Bar Based on monthly utilisation Turbine Log Sheet
Temperature reading Celcius Based on monthly
utilisation Turbine Log Sheet
Heat Generation
2.
LAPORAN WASTE IDENTIFICATION AND RISK ASSESSMENT
ANJ Agri BELITUNG
No. Dokumen
SMK3-SAF-002
IDENTIFIKASI SUMBER LIMBAH DI PKS
No. Revisi
01
Halaman
1/2
(Ref. PP no. 18 tahun 1999)
Tanggal
14.04.2010
WASTE IDENTIFICATION & RISK ASSESSMENT
RISK ASSESSMENT
RISK CONTROL DOK. PEDOMAN PENGENDALIANNOLOKASI / STASIUN POTENSIAL LIMBAH / EMISI JENIS LIMBAH / EMISI SCORE TINGKAT RESIKO PENGENDALIAN RESIKO SCORE SETELAH PENGENDALIAN PENGAMANAN RESIKO
RENDAH SEDANG TINGGI RENDAH SEDANG TINGGI (PENGG. ALAT, EFISIENSI)
1 LOADING RAMP - Kendaraan pengangkut TBS - Emisi gas dari knalpot 3 - Memeriksa kend.layak pakai 3 - Razia layak jalan kend. FMR-SAF-002 Pemeriksaan kend.
- Tipping truck - Oli bekas gear box (B3) 1 - Perawatan gear box sec.teratur 1 - Penampungan oli bekas SOP-EHS-012 Pengelolaan limbah B3
- Gear box transfer carriage - Oli bekas gear box (B3) 2 - Perawatan gear box sec.teratur 2 - Penampungan oli bekas SOP-EHS-012 Pengelolaan limbah B3
- Gear box pembuka pintu l.ramp - Oli bekas gear box (B3) 3 - Perawatan gear box sec.teratur 3 - Penampungan oli bekas SOP-EHS-012 Pengelolaan limbah B3
- Gear box capstand - Oli bekas gear box (B3) 2 - Perawatan gear box sec.teratur 2 - Penampungan oli bekas SOP-EHS-012 Pengelolaan limbah B3
2. STERILIZER - Air kondensat perebusan - Sludge + Air 6 - Pengutipan di Fatpit, recycle, - Kolam limbah SOP Pengoperasian kolam limbah
Penggunaan Silincer.
3. TRESHING - Gear box - Oli bekas gear box (B3) 2 - Perawatan gear box sec.teratur 2 - Penampungan oli bekas SOP-EHS-012 Pengelolaan limbah B3
- Janjangan kosong - Material padat 6 - Ikuti prosedur operasi mesin 6 - Aplikasi di Estate SOP Agronomi
4. PRESSING - Gear box - Oli bekas gear box (B3) 6 - Perawatan gear box sec.teratur 6 - Penampungan oli bekas SOP-EHS-012 Pengelolaan limbah B3
- Air dan Sludge - Sludge + Air 6 - Pengutipan di Fat pit 5 - Pengutipan kembali SOP Pengoperasian peralatan
- Fibre - Material padat 5 - Ikuti prosedur operasi mesin 5 - Bahan bakar boiler SOP Pengoperasian peralatan
- Cangkang - Material padat 5 - Ikuti prosedur operasi mesin
5. KLARIFIKASI - Gear box pompa-pompa - Oli bekas gear box (B3) 2 - Perawatan gear box sec.teratur 2 - Penampungan oli bekas SOP-EHS-012 Pengelolaan limbah B3
- Air & Sludge (Centrifuse, Tank) - Sludge + Air 6 - Ikuti prosedur operasi/maint. 6 - Pengutipan kembali SOP Pengoperasian peralatan
- Pasir - Material padat 1 - Ikuti prosedur operasional alat 1 - Aplikasi penimbunan SOP Pengoperasian peralatan
6. KERNEL - Gear box dari pompa-pompa - Oli bekas gear box (B3) 2 - Perawatan gear box sec.teratur 2 - Penampungan oli bekas SOP-EHS-012 Pengelolaan limbah B3
- K P O (minyak kernal di Storage) - K P O 6 - Ikuti prosedur operasional alat 2 - Pengutipan kembali SOP Pengoperasian peralatan
- Kaulin dari Claybath - Kaulin 6 - Kolam sedimen kaolin 6 - Kolam limbah kaolin SOP Pengoperasian peralatan
- Fibre , Cangkang - Material padat 6 - Ikuti prosedur / jwl maintenance 6 - Bahan bakar boiler SOP Pengoperasian peralatan
7. B O I L E R - Gear box Fan & Pompa - Oli bekas gear box (B3) 1 - Perawatan gear box sec.teratur 1 - Penampungan oli bekas SOP-EHS-012 Pengelolaan limbah B3
- Debu dari Dust Colector - Partikulat 6 - Ikuti prosedur / jwl maintenance 6 - Gunakan Sistem basah SOP Pengoperasian peralatan
- Kemasan chem.Boiler - Kemasan Chemical 6 - Ikuti prosedur / jwl maintenance 6 - Aplikasi ke Estate SOP Pengoperasian peralatan
- Gas-gas dari Furnace - Emisi gas 6 - Ikuti prosedur / jwl maintenance 6 - Pemasangan chemny SOP Pengoperasian peralatan
8. POWER HOUSE - Engine Genset - Oli bekas gear box (B3) 3 - Ikuti prosedur / jwl maintenance 3 - Prwt.mesin sec.teratur SOP-EHS-012 Pengelolaan limbah B3
- Gas dari Knalpot genset - Emisi gas 5 - Ikuti prosedur / jwl maintenance 5 - Prwt.mesin sec.teratur SOP Pengoperasian peralatan
9. MAINTENANCE - Gear box mesin bubut/ press - Oli bekas gear box (B3) 1 - Perawatan gear box sec.teratur 1 - Penampungan oli bekas SOP-EHS-012 Pengelolaan limbah B3
- Gas dari pengelasan - Emisi gas 1 - Ikuti prosedur / jwl maintenance 1 - Preventive maintenance SOP Pengoperasian peralatan
- Alat berat - Emisi gas Knalpot 2 - Ikuti prosedur / jwl maintenance 2 - Preventive maintenance SOP Pengoperasian peralatan
- Oli bekas mesin/hidrolik 2 - Ikuti prosedur / jwl maintenance 2 - Penampungan oli bekas SOP-EHS-012 Pengelolaan limbah B3
10 STORE MILL - Bekas Kemasan bahan kimia - Karung plastik Bekas 3 - Ikuti prosedur penggunaan 3 - Dibersihkan utk di Re-use SOP-EHS-011 Peng. Limbah Kemasan
(soda ash, garam non yudium & aluminium sulfate)
- Bekas Kemasan bahan kimia - Kaleng / plastik kemasan 3 - Ikuti prosedur penggunaan 3 - Dibersihkan utk di Re-use SOP-EHS-011 Peng. Limbah Kemasan
(HL AS - 15, HLA - 12, HP OS -10 HL CLEAN 10, HL SCI 1250, HP PLOG 1108, NaOH TEKNIS, ISO PROPHYL ALKOHOL, NORMAL HEXANE)
KETERANGAN ANGKA (Oli bekas / B3) KETERANGAN ANGKA (Partikulat, Emisi Gas) KETERANGAN ANGKA (Material padat) KETERANGAN ANGKA (Ex.kemasan kimia) KETERANGAN ANGKA (Sludge+Air) RENDAH : 1. Menghasilkan Limbah B3 < 100 liter / th RENDAH : 1. Jam kerja < 50 jam / bln RENDAH : 1. < 5 ton / bln RENDAH : 1. < 10 buah / bln RENDAH : 1. < 75 ton / bln
2. Menghasilkan limbah B3, 100 - 500 lt / th 2. Jam kerja 50 - 100 Jam / bln 2 : 5 - 10 ton / bln 2 : 10 - 20 buah / bln 2 : 75 - 100 ton / bln SEDANG : 3. Menghasilkan limbah B3 500 - 1000 lt / th SEDANG : 3. Jam kerja 100 - 200 jam / bln SEDANG : 3. 10 - 20 ton / bln SEDANG : 3. 20 - 25 ton / bln SEDANG : 3. 100 - 150 ton / bln 4. Menghasilkan limbah B3 1000 - 1500 lt / th 4. Jam kerja 200 - 300 jam / bln 4. 20 - 30 ton / bln 4. 25 - 30 ton / bln 4. 150 - 170 ton / bln TINGGI : 5. Menghasilkan limbah B3 1500 - 2000 lt / th TINGGI : 5. Jam kerja 300 - 400 jam / bln TINGGI : 5. 30 -50 ton / bln TINGGI : 5. 30 -40 ton / bln TINGGI : 5. 170 -200 ton / bln
6. Menghasilkan limbah B3 > 2000 lt / th 6. Jam kerja > 400 Jam / bln 6. > 50 ton / bln 6. > 40 ton / bln 6. > 200 ton / bln
