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CHECK LIST

OF

BUSINESS PROCESS FOR DESIGN, ENGINEERING, PROTOTYPING & PRODUCTION

N

O

DESCRIPTION

PIC

1.

PROJECT MANAGEMENT

a

Cost

b

Permit & project administrations

c

Schedule planning and controls

 Project planning and scheduling

 Project quality plan, inspection and test plan

 Safety, health & environment

 Project management

 Construction planning

 Local and global procurement capability

Statutory submission and approval

d

Temporary Facilities

e

Mobilization

f

Progress reporting

g

Subcontractor management

h

Document management and controls

2.

FRONT END ENGINEERING AND DESIGN (FEED)

Basic design

Level 2 – and 3 detail drawing design

Bill of Quantity & cost estimating

Facility layouts

Process design layouts

Operations and control philosophy

Project execution plans

3.

DETAILED DESIGN

a

Process Design Engineering

 Environmental Impact Data

 Hazard & Operability Studies

 P & I Diagrams ( Piping & Installation )

 Process Design Calculations

 Process Design Specifications

 Process Flow Diagrams

 Technical Feasibility Studies

 Utilities Specifications

 Waste Water Treatment Systems

 etc

b

Mechanical ( Charcoal Machine & support/utilities

equipment )

 Boilers, Incinerators and Flare Systems

 Cranes, Hoists and Conveyor Systems

 Compressors and Air Receivers/Dryers/Filters

 Drum Filling Equipment

(4)

 Fire Fighting Equipment and Systems

 Heat Exchangers and Columns

 HVAC Systems

 Marine and Truck Loading Equipment

 Pumps

 Sizing and Selection of Static and Rotating Equipment

 etc

c

Piping

 Equipment Layouts and Plot Plans

 Pipe Spool Sheets for Shop-Fabrication

 Pipe Support Design

 Piping Classification and Material specification

 Piping Isometric Drawings

 Piping System Layouts - Products, Utilities and Fire-Fighting

 Product, Utility and Fire-Fighting Piping Design/Stress Analysis

d

Electrical – Instrumentation, Automation and

controls

 Analyzers

 Building Electrical Services

 Cathodic Protection Systems

 Communication Systems

 Control Room / Remote Instrument Enclosure Design

 Earthing and Lightning protection Systems

 Emergency Shutdown and Safeguarding Systems

 Electrical Equipment and Material Specifications

 Electrical Hazardous Area Classification

 Electrical Protection Device and System Protection Coordination

 Electrical Substation and Switchroom Design

 Electricity Supply Distribution and Utilization Systems

 Electrical System and Equipment Layouts

 Electrical System Design and Computer Analysis/Calculation

 Fire and Gas Detection & Protection Systems

 Leak Detection

 Lighting Systems

 Metering Skids

 Process and TUV certified Programmable Logic Controllers

 Security Systems (closed circuit cameras and intrusion detectors)

 Sizing and Selection of Electrical Equipment and Material

 Sizing and Selection of Instrumentation Equipment

 Specification and requisition of Instrumentation Equipment

 Tank Instruments and Gauging Systems

 Truck and Railcar (Un)loading Systems

 Uninterruptible Power Supply and Emergency Standby Supply Systems

e

Architectural

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 Construction Specifications

 Design Calculations and Analysis

 Design Specifications

 Drainage Systems for Oily and Product Waste Water

 Infrastructures

 Reinforced Concrete Structures

 Steel Detailing

 Steel Structures for all purpose

 Wide range foundations

 etc

4.

PROCUREMENT

a

Request for Quotation & Tendering

b

Purchasing Orders

c

Expediting

d

Shipping, logistics, and warehousing

5.

FABRICATION AND CONSTRUCTION SUPPORT

a

Constructability reviews

b

Field engineering and audits

c

Subcontractor supervision

6.

OPERATIONS SUPPORT

a

Operational Manual Document

b

Maintenance manual Document

c

Training operation & Maintenance

d

Testing, Commissioning & start-up

c

Start up assistance

d

Troubleshooting

7.

AS BUILT DRAWING

a

Process Design Engineering

b

Mechanical ( Charcoal Machine & support/utilities

equipment )

c

Piping

d

Electrical – Instrumentation, Automation and

controls

e

Architectural

F

Civil & Structural Engineering ( Building )

8.

1

st

PROJECT HAND OVER

a

Trial Run & Commissioning

b

Project Quality Assurance & Audit

c

Record of Project capabilities

d

Troubleshooting

9.

INITIAL MASS PRODUCTON & ASSISTANCE

a

Trial Run & commissioning

b

Machine Quality Assurance & Audit

c

Record of Machine eficiency & performance

d

Troubleshooting

10

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