Main project LKS Nas 2017_Pre

(1)

MAIN PROJECT

INDUSTRIAL

CONTROL

WorldSkills Indonesia 2017_Pre

Name of the competitor: __________________

Province: _______________________________

(2)

INDUSTRIAL CONTROL

SAFETY & HEALTY

PAGE

01

Scale: X:Y Date: Paper: A4

Skill: Industrial Control

© 25th WorldSkills Indonesia Competition in ……..., Jakarta 2017 All Right Reserved

OR

B A

D C

B A

(3)

INDUSTRIAL CONTROL

SAFETY & HEALTY

PAGE

02

© 25th WorldSkills Indonesia Competition in ……..., Jakarta 2017 All Right Reserved

OR

B A

D C

B A

(4)

INPUT

ADDRESS

COLOR

SYMBOL

FUNCTION

I0

…………

..

-

OCR1

Over load

I1

…………

..

-

SS1

Maual / Auto

I2

…………

..

-

K1

Master On

I3

…………

..

Black

PB2

Auto Start

I4

…………

..

Black

PB3

Cylinder

I5

…………

..

Black

PB4

Conveyor

I6

…………

..

Black

PB5

Potting

I7

…………

..

-

SS2

LS Rear

I8

…………

..

-

SS3

LS Front

I9

…………

..

-

SS4

Con. Left

I10

…………

..

-

SS5

Potting area

I11

…………

..

-

SS6

Potting area

I12

…………

..

-

SS7

Con. Right

I13

…………

..

-

SS8

Heating temp 60

0

C

I14

…………

..

-

I15

…………

..

-

INDUSTRIAL CONTROL

INPUT ADDRESSING

PAGE

10

© 25th WorldSkills Indonesia Competition in ……..., Jakarta 2017 All Right Reserved

OR

B A

D C

B A

(5)

INDUSTRIAL CONTROL

OUTPUT ADDRESSING

PAGE

11

© 25th WorldSkills Indonesia Competition in ……..., Jakarta 2017 All Right Reserved

OR

B A

D C

B A

D C

OUTPUT

ADDRESS COLOR

SYMBOL

FUNCTION

Q0

…………

..

Orange

PL1

Auto / Man

Q1

…………

..

Green

PL3

Home Pos

Q2

…………

..

Green

PL4

Conveyor

Q3

…………

..

Red

PL5

ERROR

Q4

…………

..

Green

PL6

Solenoid

Q5

…………

..

White

PL7

Resin

Q6

…………

..

White

PL8

Heating

Q7

…………

..

White

PL9

Hardener

Q8

…………

..

Green

PL10

Con. Left

Q9

…………

..

Green

PL11

Potting Area

Q10

…………

..

Green

PL12

Potting Area

Q11

…………

..

Green

PL13

Con. Right

Q12

…………

..

Red

PL14

Heating temp 60

0

C

Q13

…………

..

-

K1

Master On

Q14

…………

..

-

K2

Conveyor Right

(6)

INDUSTRIAL CONTROL

OVERVIEW

PAGE

03

Scale: X:Y Date: Paper: A4 Skill: Industrial Control

© 25th WorldSkills Indonesia

OR

B A

D C

B A

(7)

INDUSTRIAL CONTROL

MAIN PROJECT

PAGE

04

© 25th WorldSkills Indonesia

OR

B A

D C

B A

D C

WALL INSTALLATION NOT IN SCALE

* All measurements from a horizontal and vertical line ap 10-40mm from the end booth.

All devices, which are not in the

measurements, the mounting is up to the competitor

Description :

1. Control box (800x600x200mm)

2. Metal cable tray (100x60mm)

3. PVC pipe VR25mm

4. 900 bow for PVC pipe VR25mm

5. CEE socket (X3) 6. Solid duct 60x40mm

7. Metal vertical ladder (200x60mm)

8. Junction box (PL6)

9. Junction box (SS1)

11. Protection earth terminal (X4)

15. Junction box (PL10, PL11) 16. Junction box (PL12, PL13)

17. Solid duct 100x60mm

21. Junction box (SS6) 22. Junction box (SS7)

(8)

INDUSTRIAL CONTROL

DOOR

PAGE

05

© 25th WorldSkills Indonesia

OR

B A

D C

B A

D C

Control Box :

800x600x200 mm

2

Description :

1. PL 1

–

Auto/Man

2. PL 2

–

Master ON

3. PL 3

–

Home Pos

4. PL 4

–

Conveyor F/R

5. PL 5

–

ERROR

6. PB 1 - Master On

7. PB 2

–

Auto Start

8. PB 3

–

Cylinder

9. PB 4

–

Conveyor

10. PB 5

–

Heating

11. EMG

–

Emergency Stop

(9)

INDUSTRIAL CONTROL

BASE PANEL

PAGE

06

© 25th WorldSkills Indonesia

OR

B A

D C

B A

D C

Description :

1. A1

–

Power supply unit

2. A2

–

CPU unit

3. A3

–

Input digital

4. A4

–

Output digital

5. F1

–

Breaker 3 phasa (3 pole)

6. F2

–

Breaker 1 phase (2 pole)

7. K1

–

Master on

8. K2

–

Conveyor forward

9. K3

–

Conveyor reverse

10. X1

–

Termination power

11. X2

–

Termination control

12. OC1

–

Over current relay 1

A1 A2 A3 A4

Input Digit Output Digit CPU unit

Power supply

F1 F2 K1 K2 K3

X1 X2 PE

OC1

D

u

ct

in

g

:

4

0

x 6

0

m

(10)

IN

D

U

ST

R

IA

L

C

O

N

T

R

O

L

T

ER

MI

N

A

T

IO

N

PA

G

E

0

7

Sca le: X :Y D a te : Pa p e r: A 4 Ski ll: In d u st ri a l C o n tro l © 2 5 th W o rld Sk ill s In d o n e s ia Co m pe titi on in …… ... , J a k a rta 2 0 1 7 A ll R ig h t R e s e rv e d O R 4 5 6 3 1 2 4 5 6 3 1 2 B A D C 2 6 A3:8 A3:9 A3:13 24VDC A3:7 A3:10 A3:12 A3:11 N-1 A4:4 A4:5 A4:6 A4:8 A4:9 PE A4:7 A4:10 A4:12 A4:11 PL14:A1 PL13:A1 PL9:A1 PL8:A1

(11)

INDUSTRIAL CONTROL

TERMINATION X4

PAGE

08

© 25th WorldSkills Indonesia

OR

B A

D C

B A

D C

Solid Duct box :

100x100mm

1 2

X4

3

Me

ta

l

tra

y

le

ft

Me

ta

l

tra

y

ri

g

h

t

X

2

:2

5

4

Me

ta

l

ve

rt

ica

l

la

d

e

(12)

INDUSTRIAL CONTROL

JUNCTION BOX

PAGE

09

© 25th WorldSkills Indonesia

OR

B A

D C

B A

D C

PL9 W5

PL10 PL11

W3

PL12 PL13

W3

PL6

W4

PL14 W9

PL7

W4

PL8

W5 S3

W7

S2

W6

S1

W6

S4

W7

S5

W8

S7 W9

S6

(13)

INDUSTRIAL CONTROL

POWER CIRCUIT

PAGE

12

© 25th WorldSkills Indonesia

OR

B A

D C

B A

D C

L1 L2 L3 PE

X0

-NYAF 1.5mm2

-W1 NYYHY 5x1.5mm2

K2

N/13.1

1 3 5

2 4 6

-NYAF 1.5mm2

U1 V1 W1 PE

X1

6 7 8 9

X3

L1 L2 L3 PE

U1 V1 W1 PE

-W2 NYYHY 4x1.5mm2

M

U1 V1 W1

PE M1

-NYAF 1.5mm2

PE

X1

1 2 3 4

F1

2 4 6

-NYAF 1.5mm2

1 3 5

5

N

OCR1

1 3 5

2 4 6

K3

1 3 5

(14)

INDUSTRIAL CONTROL

POWER SUPPLY UNIT

PAGE

13

OR

B A

D C

B A

D C

A1 A3 A4

Power Supply CPU

16 DIGITAL INPUT 24

VDC

16 DIGITAL 0UTPUT 220

VAC L1-1

N-1 PE

PE

24 VDC +

-A2

-NYAF 0.75mm2 N/12.6

-NYAF 0.75mm2

24VDC/14.2

0VDC/14.2

L1-1/14.1

N-1/14.1

F2

-NYAF 1.5mm2

F2

1 1

(15)

INDUSTRIAL CONTROL

INPUT PLC

PAGE

14

OR

B A

D C

B A

D C

L1-1/13.6

0VDC/13.6

PB1 3

4 2

EMG 1

K1 A1

A2 K1

13

14

N-1/13.6

Master On

N-1/16.1

L1-2/16.1

INPUT BYTE 15 - 30 VDC

BIT 0

A3

BIT 1 BIT 2 BIT 3 BIT 4 BIT 5 BIT 6 BIT 7

Over load Manual / Auto Master On Auto start Cylinder Conveyor Potting LS rear

PB3

K1 PB5

0VDC/15.1

24VDC/15.1 3

4

3

4

3

4 PB4

3

4 SS1

3

4

PB2 3

4 OCR2 95

96

24VDC/13.6

-W6 NYYHY 2x0.75mm2

SS2 3

4

X2.01

X2.08

PL2 A1

(16)

INDUSTRIAL CONTROL

INPUT PLC

PAGE

15

OR

B A

D C

B A

D C

Conveyor right Potting area

Potting area Conveyor left

LS front Heating

temp. 600C

INPUT BYTE 15 - 30 VDC

A3

BIT 11 BIT 12 BIT 13 BIT 14 BIT 15 Com1 Com2

BIT 10 BIT 9

BIT 8

-W6 NYYHY 2x0.75mm2

-W7 NYYHY 2x0.75mm2

-W8 NYYHY 2x0.75mm2

-W9 NYYHY 2x0.75mm2

X2 X2.02 X2.03 X2.04 X2.05 X2.06 X2.07

X2

SS6 SS5

SS4

SS3 SS7 SS8

3

4

3

4

3

4

3

4

3

4

3

4

0VDC/14.6

24VDC/14.6

(17)

INDUSTRIAL CONTROL

OUTPUT PLC

PAGE

16

OR

B A

D C

B A

D C

Manual / Auto Home Position Conveyor F/R ERROR Solenoid Resin Heating Hardener

OUTPUT BYTE 110 - 220 VAC

A4

BIT 3 BIT 4 BIT 5 BIT 6 BIT 7 BIT 8

BIT 2 BIT 1

BIT 0

-W4 NYYHY 2x0.75mm2

-W5 NYYHY 2x0.75mm2

-W3 NYYHY 2x0.75mm2

PL6 PL7 PL8 PL9 PL10

X2 X2.16 X2.17 X2.18 X2.19 X2.20

X2 X2.12 X2.12 X2.13 X2.13 X2.14

Conv. left

A1

A2

A1

A2

A1

A2

A1

A2 A1

A2

L1-2/14.2

N-1/14.2 N-1/17.1

L1-2/17.1

PL1 A1 PL3

A2

A1

A2

PL4 A1 PL5

A2

A1

(18)

INDUSTRIAL CONTROL

OUTPUT PLC

PAGE

17

OR

B A

D C

B A

D C

Potting area Heating temp

600c Conv. right

Potting area

-W9 NYYHY 2x0.75mm2

-W3 NYYHY 2x0.75mm2

OUTPUT BYTE 110 - 220 VAC

A4

BIT 12 BIT 13 BIT 14 BIT 15 Com Com

BIT 11 BIT 10

BIT 9

X2 X2.14 X2.15 X2.15 X2.16

X2 X2.21 X2.22 X2.23 X2.24

PL11 A1 PL12 PL13 PL14

A2

A1

A2

A1

A2

A1

A2

N-1/16.6

L1-2/16.6

K2 A1

A2

K3 A1

A2

Conv. right Conv. left

K3 21

22

K2 21