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ANDHRA PRADESH POLLUTION CONTROL BOARD ZONAL OFFICE, VIJAYAWADA
Agenda for CFE Committee meeting
Date : 16.09.2019 CFE AGENDA ITEM NO: 02 Single Desk/OCMMS last date:- 17.09.2019
01) Name of the Industry &
Location address with Sy.Nos. : M/s. Volcan Industries,
R.S.No:11/1, 111/3, 11/4, 11/7 & 11/8 of Mallavalli (V), Block No:9, Plot No:9/57 of L.P. No:26/2018/VJA, APIIC-Model Industrial Park, Mallavalli (V), Bapulapadu (M), Krishna District.
i) Longitude : ----
ii) Latitude : ----
iii) Address for correspondence with
pin code Sri Ankam Aneel Kumar,
D.No:2-20, Water Tank road,
Nidamanuru(V), Vijayawada Rural (M) Krishna District.
02) Inspection details :
Date of application : 22.08.2019 i) Date of inspection : 24.08.2019
ii) Inspection conducted by : Sri T. Prasada Rao, AEE, RO, Vijayawada.
iii) Name of representative of the industry present, cell no and mail ID.
: Sri Ankam Aneel Kumar, 9985882126
[email protected] 03) Project site details: :
i) Total area of the land : 501.0 Sq. mts.
ii) Built up area : 250.32 Sq. mts.
iii) Greenery : ---
iv) Nearest Human habitation : Veerapanenigudem village is at a distance of about 0.6 Kms. from the proposed site.
v) Nearby water body : --- vi) Surroundings of the site :
North : Vacant plot South : Vacant plot East : Road West : Vacant plot vii
) Road details : ----
04) Project Cost : Proposed in crores of Rs.
i) Land ii) Building
iii) Plant & machinery
Rs. 95 Lakhs
Total Rs. 95 Lakhs
05) CFE fee details
: Internet Banking A/C No.858436800, dt.22.08.2019 for Rs. 4,750/-
CFE Fee:
Category of the industry
Capital investme nt in Cr of Rs.
% fee &
fee to be paid under one Act.
Minimum fee to be paid under both acts.
Fee to be paid under both acts
Total fee payable (max of col (4) of (5))
Amount
paid Balance fee to be paid/
Excess paid Orange
(Haz) Rs.95
Lakhs 0.025%
Rs.2,375/- Rs.
2,600/- Rs.
4750/- Rs.
4750/- Rs.
4750/- ----
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06) i) Category of the Industry : Orange-Haz.
ii) Line of Activity – (example: bulk drugs, Tannery, Fertilizers etc.,) as per the list communicated by the CPCB
: Casting industry (Ferrous and non ferrous metal extract involving different furnaces through melting, refining, reprocessing, casting and alloy making at Sl.No.28 as per CPCB list of industries classification).
07) Products and By-products: : Sl.
No. Name of the Products and By-products Proposed capacity
1 Manufacturing of iron castings 120 Tons/Annum
08) Raw material and chemicals used : : Sl.
No. Name of the Raw materials and chemicals Quantity
1 Iron scrap & additives 150 Tons/Annum
09) Storage details of chemicals / Fuels:
Sl.
No. Name of the Chemical / Fuel Storage capacity in Tons / KL
1 Chemical ---
2 Fuel Electricity
10) Brief description of process : Flow diagram with description of process is enclosed.
11) Source of Water supply : Borewell 12) Water Pollution, treatment and
disposal :
A) water consumption:
B) Waste Water Generation :
C) Details of Proposed ETP:
Source of effluent Capacity of Treatment units Mode of final disposal Trade effluents
(Wastewater from cooling of moulds)
Settling tank followed by bar
screen. Recycled after settling.
Domestic effluents --- Septic tank followed by
soak pit.
Sl.
No.
Purpose Proposed
(KLD)
a) Cooling makeup 1.0
b) Domestic 1.0
Total 2.0
Sl. No. Source Proposed
(KLD)
a) Domestic 0.5
Total 0.5
Page 3 of 4 13) Air Emissions, control systems:
Proposed:
i) Emissions from fuel burning:
Sl.
No Details of Stack Stack 1 Stack 2
a) Attached to: Boiler/ Furnace / Kiln/
Incinerator / D.G. Set D.G. Set
b) Capacity Induction furnace of 300 Kg/batch is proposed as informed by the proponent
----
c) Name of the Fuel : Electric fired ----
d) Stack height above
ground (m.) Vent is proposed to be provided- ---- e) Air Pollution Control
Equipment: Proposed to provide fume extracting device followed by wet scrubber system
----
f) Conc. of particulate
matter mg/Nm3 ---- ----
ii) Details of Process Emissions: Control Equipment Process fumes would be generated
from Induction furnace. During the inspection the proponent informed that they have proposed to provide fume extracting device followed by wet scrubber system.
iii) Details of Fugitive Emissions: Mitigation measures.
Handling of raw material. Water sprinkling is proposed.
14) Details of Solvent Recovery system: NA 15) Solid Waste and its disposal:
S.
No Source of solid
waste Proposed
quantity Method of disposal
a) Used Oil / Waste
Lubrication Oil -- Used as lubricant with in the premises / to authorized Re-processors / Recyclers / to the Cement industries to use as alternate fuel in the kiln.
16) Court cases / complaints, if any. : -- 17) Compliance with regard to EIA
notification
(in case of EC category industries)
: --
18) Inspection Officer’s remarks:
1. The proposal of M/s. Volcan Industries, R.S.No:11/1, 111/3, 11/4, 11/7 & 11/8 of Mallavalli(V), Block no:9, Plot No:9/57 of L.P. No:26/2018/VJA, APIIC-Model Industrial Park, Mallavalli(V), Bapulapadu (M), Krishna District is for establishment of Iron castings manufacturing unit with production capacity of iron castings- 120 Tons/Annum using Iron scrap & addtives -150 Tons/day as raw material with total project cost of Rs.95 lakhs.
2. The industry has applied for Consent for Establishment of the Board on 22.08.2019 through APOCMMS duly paying requisite CFE fee of Rs. 4,750/- under Orange-Haz.
category with a project cost of Rs. 95 lakhs.
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3. The proposed industrial activity involves melting of iron scrap in an electrically operated induction furnace at a temperature of about 1650OC. This molten metal would be lifted in ladles (4 nos.) and poured into cavity of moulds. These moulds would be cooled by water spraying upon moulds. These moulds would be sent for finishing operations.
4. Water consumption would be for cooling makeup – 1 KLD and domestic purposes – 1 KLD. No wastewater would be generated from production activity except small quantity of domestic wastewater, which would be sent into septic tank followed by soak pit.
5. No hazardous waste would be generated from the proposed activity, the industry has not proposed any D.G. Set.
6. The industry generates solid waste in the form of slag from induction furnace section. The details were not submitted by the industry. During inspection, the industry representative claimed that they are not generating any kind of solid waste.
7. No details regarding proposed APCE have been submitted. But, during inspection, the industry representative informed that they are going to provide fume extraction system attached to wet scrubber with appropriate venting arrangement.
8. The industry should develop green belt all around the periphery.
The issue of CFE to the proponent may be considered duly stipulating necessary conditions after obtaining details of APCE.
19) Regional Officer’s remarks
The issue of CFE to M/s. Volcan Industries, R.S.No:11/1, 111/3, 11/4, 11/7 & 11/8 of Mallavalli(V), Block no:9, Plot No:9/57 of L.P. No:26/2018/VJA, APIIC-Model Industrial Park, Mallavalli(V), Bapulapadu (M), Krishna District may be considered duly stipulated necessary conditions.
20) ZO Remarks:
The matter is placed before the CFE committee for review and to take a decision.
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