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Bioreactor Type and Sterilization

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(1)

Chapter 10

Bioreactor Type and Sterilization

(2)

Type of bioreactors

Stirred-tank reactor

(3)

Type of bioreactors

Bubble-column reactor

(4)

Type of bioreactors

Airlift loop reactor

Propeller loop reactor

Jet loop reactor

(5)

Materials for bioreactors

(6)

When O2 transfer is limited or cell density is very high:

OUR = OTR

X qo2 = kL a (C* - CL)

OTR [mg O2 / L / h]

kL : oxygen transfer coefficient (cm/h)

a : gas-liquid interfacial area per unit vol. (cm2/cm3) kL a : volumetric oxygen transfer coefficient (1/h) C* : saturated DO concentration (mg/L)

CL : DO concentration in the broth (mg/L)

Aeration

When O2 transfer is limited or cell density is very high:

OUR = OTR

X qo2 = kL a (C* - CL)

OTR [mg O2 / L / h]

kL : oxygen transfer coefficient (cm/h)

a : gas-liquid interfacial area per unit vol. (cm2/cm3) kL a : volumetric oxygen transfer coefficient (1/h) C* : saturated DO concentration (mg/L)

CL : DO concentration in the broth (mg/L)

(7)

How to determine k

L

a

Slope = “-kL a”

ln(C* -C L)

t

(8)

How to determine k

L

a

Dynamic method

Bioreactor containing cells

2. Slope = OUR

CL

1. Stop t

aeration

3. Resume aeration

Determined from (4)

5. Finally calculated

known

Measured Using DO probe

= OUR Determined

from (2)

(9)

Reasons for sterilization

(10)

Sterilization agents

(11)

Kinetics of thermal sterilization

(12)

Kinetics of thermal sterilization

P(t) = Probability that an individual cell is still viable at sterilization time t

N(t) = # of individuals at time t No = # of individuals at t=0

kd = specific death rate

P(t) = Probability that an individual cell is still viable at sterilization time t

N(t) = # of individuals at time t No = # of individuals at t=0

kd = specific death rate

P(t) = = exp(-k N(t)

d

t)

N

o

(13)

Temperature effects on

kinetics of thermal sterilization

increasing temperature

-kd

(t)

(14)

Population effects on

kinetics of thermal sterilization

(15)

Variables for thermal sterilization

Probability of extinction of total population ; Po(t) = [1-P(t)]No

Probability of unsuccessful fermentation due to sterilization failure ;

1- Po(t) = 1 - [1-P(t)]No = 1 – [1 - exp(-kdt)]No

(16)

Sterilization chart

1-P o(t)1-P o(t)

kdt

(17)

Batch vs. continuous sterilization

(18)

Batch vs. continuous sterilization

(19)

Sterilization of gases

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