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Performance evaluation of a lemang oven

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ACKNOWLEDGEMENT

Firstly, I want to thank my supervisor, Miss Suhaila bt. Hussain for her guidance and supports during the research period. All of my friends whose always giving the hands when I need you the mos t, thank you so muc h. To Dean of Schoo l of Manufacturing Engineering, all lecturers that had taught me during my entire years in Universiti Malaysia Perlis, thank you and for my parents, thank you so muc h.. may Allah bless you.

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APPROVAL AND DECLARATION SHEET

This project report titled “Performance Evaluation of A Lemang Oven” was prepared and submitted by Hanisah Bt Abdullah (061050174) and has been found satisfactory in terms of scope, quality and presentation as partial fulfillment of the requirement for the Bachelor of Engineering (Manufacturing Engineering) in Universiti Malaysia Perlis (UniMAP).

Checked and Approved by _______________________

(SUHAILA BT HUSSAIN) Project Supervisor

School of Manufacturing Engineering Universiti Malaysia Perlis

March 2010

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KAJIAN MENILAI PRESTASI TENTANG KETUHAR LEMANG

ABSTRAK

Teknologi menghasilkan lemang telah lama dimajukan, daripada penggunaan buluh sebagai medium menghasilkan lemang bertukar kepada menggunakan ‘stainless steel’. Projek ini adalah untuk mendapatkan maklum balas tentang penggunaan ketuhar bagi menggantikan penggunaan api secara tradisional. Selain itu, projek ini juga untuk memperbaiki potensi ketuhar menghasilkan lemang. Perbezaan kadar mengaliran haba menjadi bahan utama ujikaji. Hal ini adalah untuk mendapatkan jenis dan saiz ketuhar yang bersesuaian untuk digunakan dalam proses penghasilan lemang. Setelah kajian yang terperinci dilakukan, dapat diteliti bahawa penghasilan lemang secara moden lebih sesuai untuk masa kini, selain dapat menjimatkan masa dan tenaga.

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PER FORMANCE EVALUATION OF LEMANG OVEN

ABSTRACT

The way of processing lemang nowadays more modernized and sophisticated. Through understanding the physical and mechanical properties of material with heat transfer theory using F ourier’s Law and Newton’s Law of cooling and then application, the technology can be manufacture and later will be used widely. Lemang that cook traditionally require the use of bamboo stalk, which occur trouble for consumer in town to get them. Fortunately, by this new technology, the bamboo will be replaced by stainless steel cylinder which help all consumer especially lemang maker to do business whenever they are. This project basically is to collect data from consumer and lemang maker abo ut their opinion on differences between traditional lemang that made by bamboo and modern lemang made by stainless steel. The hedonistic test will be answer and the data will be analyzed to get the information.

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LIST OF TABLES

Tables No.

1.0 Table 1.0: Gantt chart for FYP entitled “Performance Evaluation of a Lemang O ven”

2.0 Table 3.1: The thermal conductivity of stainless steel, aluminum, mild steel and carbon steel

3.0 Table 3.2: The dimens ion of lemang oven 4.0 Table 3.3: The dimension of stainless steel tube 5.0 Table 3.4: Hedo nistic rating scale

6.0 Table 3.5: Temperature of experiment using bamboo 7.0 Table 3.6: The measurement of bamboo and its contents 8.0 Table 3.7: Temperature of experiment using stainless steel 9.0 Table 3.8: The measurement of stainless steel and its contents 10.0 Table 3.9: The measurement of lemang oven and its contents

11.0 Table 4.1: Weighted rating method of previous lemang oven and new lemang oven.

12.0 Table 4.2: Dimension of new lemang oven

13.0 Table 5.1: The measurements of lemang oven and its contents.

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LIST OF FIGURES

Figures No.

1.0 Figure 1.0: Project methodology flow chart 2.0 Figure 2.1: Preparation of traditional lemang.

3.0 Figure 2.2: Preparation of modern lemang.

4.0 Figure 3.1: The stainless steel tube 5.0 Figure 3.2: The lemang oven

6.0 Figure 3.3: The preparation of modern lemang

7.0 Figure 3.4: The survey result showing the preferences of the subjects 8.0 Figure 3.5: The result of hedonistic testing for traditional lemang (bamboo) 9.0 Figure 3.6: Lemang cooked using bamboo stalk

10.0 Figure 3.7: Lemang cooked using bamboo stalk 11.0 Figure 3.8: Bamboo stalk inside the lemang oven

12.0 Figure 3.9: The result on hedonistic testing for modern lemang (stainless steel)

13.0 Figure 3.10: Lemang cooked using stainless steel 14.0 Figure 3.11: The assessment result of lemang oven 15.0 Figure 3.12: The assessment result of stainless steel tube 16.0 Figure 3.13: The thermal resistance inside bamboo stalk 17.0 Figure 3.14: Heat transfer flows inside lemang using bamboo

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18.0 Figure 3.15: Heat transfer flows inside lemang using stainless steel and thermal resistance inside stainless steel lemang

19.0 Figure 3.16: Front view of lemang oven 20.0 Figure 3.17: Side view of lemang oven 21.0 Figure 3.18: Isometric view of lemang oven 22.0 Figure 3.19: Isometric view of lemang oven

23.0 Figure 3.20: The drawing for previous lemang oven 24.0 Figure 3.21: Heat transfer for lemang oven

25.0 Figure 4.1: QFD chart for lemang oven

26.0 Figure 4.2: The front view of new oven design 27.0 Figure 4.3: The isometric view of new oven design 28.0 Figure 4.4: The top view of new oven design 29.0 Figure 4.5: The drawing of new design oven 30.0 Figure 5.1: Compos ite wall of new lemang oven 31.0 Figure 5.2: The new designated lemang oven 32.0 Figure 5.3: Inside of new lemang oven 33.0 Figure 5.4: The stainless steel tube

34.0 Figure 5.5: The stainless steel tube for new lemang oven

35.0 Figure 5.6: The mechanism of rotation happe ns ins ide lemang oven during cook ing time

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