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Thư viện số Văn Lang: Dynamics of Long-Life Assets: From Technology Adaptation to Upgrading the Business Model

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Nguyễn Gia Hào

Academic year: 2023

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System-level information is primarily generated by discipline-level activities, providing requirements analysis and design evolution in lower-level detail. A clear understanding of the overall process and related infrastructure can reduce issues that arise as development continues.

Fig. 5 Discipline-speci fi c models rely on data and should be kept consistent
Fig. 5 Discipline-speci fi c models rely on data and should be kept consistent

Knowledge- and Simulation-Oriented Concepts

From De fi nitions to Realizations

Service-Based Engineering

The development of the objects and the relationships that characterize a service can strengthen the communication between customers and system designers. This vision of the customer-in-the-loop strategy can be pursued through the application of a model-based philosophy that provides all the features and benefits that help define a system project.

Company Necessities

This updated application will allow designers and engineers to analyze the problem, propose a definitive solution and even change the design to avoid similar problems in future versions of the product. Regarding the Tecnatom industrial case, added value services will be the 3D visualization of the entire turbine and 3D interaction with turbine components (Bowman et al.2004), together with relevant information about the turbine, linked to the 3D model (Elmqvist) and Tsigas 2008).

Figure 2 shows a schematic diagram of the information fl ow managed by the system.
Figure 2 shows a schematic diagram of the information fl ow managed by the system.

Industrial Case Approach in the Use-It-Wisely Project Context

Taking into account the requirements of the company, the purpose of this industrial case study is to provide (1) interactive 3D models of the turbines, (2) visualization of extended information in the 3D models to understand the structure and problems, (3) information linked to 3D- the model regarding the inspection results and (4) a discussion management tool for sharing information and comments related to inspection results. A conceptual prototype of the tool and a description of the industrial case can also be found in Reyes-Lecuona et al.

Requirements and Use Cases

To improve the management of inspection results in power plant turbines using the collaboration tool, the industrial case problem needs to be modeled. Therefore, this section aims to describe specifications related to the industrial case problems, including a brief summary of system use cases and requirements in the first subsection, the APS model in the second subsection, and the proposed implementation. approach and system architecture in the third subsection.

Actor Product Service Model

The leaves of the product model tree are formed from the basic parts of the product, which does not mean that they are small or simple;. The service model represents the turbine sections that are inspected at the same time (inspection zones), regardless of whether they are part of the same physical product component.

Implementation Approach

The database contains information regarding the product and service models, which follows the structure of the APS model. Currently, the company database contains only some of the product information and is organized according to a model based solely on the service.

Model Viewer Module

The user can select any part of the turbine with the mouse and access detailed information about the selected part. The exploded view allows the user to discover and open the internal components of the turbine (Fig.10).

Fig. 6 Application user interface. From left to right model viewer, 3D viewer and inspection result viewer
Fig. 6 Application user interface. From left to right model viewer, 3D viewer and inspection result viewer

Discussion Management Tool

The second mechanism consists of showing and marking the inspection results at a specific location of the turbine (over the 3D geometry of the turbine). This panel shows a summary of the results of the inspection performed on a specific part of the turbine, such as the technique used in the inspection, the sum of all defects found on the selected part, or their description.

The Industrial Case

This chapter presents how new digital technology can enable a new innovative business model for upgrading old machinery in the mining and construction industry. Therefore, it is difficult to know the status of machines at customer locations around the world.

Product Life Perspective and Product Life-Cycle Approach

MoL: The product is owned by the customer, who uses it for his applications. The concept of a closed-loop PLM offers the opportunity to maximize the benefits of life cycle activities.

Tool Selection

To know the actual status of the upgrade target, in order to get initial data and information for an upgrade delivery project. Engineering design reviews (see e.g. Huet et al.2007) are one of the most important application areas of virtual prototyping.

Table 1 PLM related challenges of rock crusher upgrading and proposed solutions
Table 1 PLM related challenges of rock crusher upgrading and proposed solutions

State-of-the-Art of the Proposed Technical Solutions

It is also based on the created realistic visualization and better general understanding of the redesigned production systems (Lindskog et al.2014). Based on the experiences of (Weidlich et al.2009), 3D laser scanning can improve the creation of virtual test scenarios related to optimization and expansion of existing environments.

Outline of This Chapter

The rich picture shows how society and authorities introduce regulations and ethical demands for the end customers of the OEM manufacturing company about, for example, noise and dust levels near urban areas. For example, if end users need to reduce the noise levels of their rock crushing machines, they can ask the OEM to upgrade the machine to meet the noise level requirements of the authorities.

Figure 1 illustrates the complex network of internal and external product upgrade stakeholders, and their concerns
Figure 1 illustrates the complex network of internal and external product upgrade stakeholders, and their concerns

Trials and Demonstrations

In the AR test, the system has a virtual model of the upgrade module (the maintenance platform), the real rock crushing machine, a virtual frame and a cover, a real environment, three different postures of a digital human model (DHM) and a human participant. The new approach is based on smart engineering design solutions for the upgrade products, as well as on the digitization of information flows of the upgrade projects.

Fig. 2 In the Trial 2 Camera based photogrammetric 3D capture was applied in scanning a gear box at the OEM factory
Fig. 2 In the Trial 2 Camera based photogrammetric 3D capture was applied in scanning a gear box at the OEM factory

Product Lifecycle Management Perspective

This information, from MoL and EoL, can also be indirectly used for the design and production of next-generation products (Jun et al.2007). Our 3D approach enables both efficient design and development of an upgrade delivery PSS through virtualization of the product and the related work tasks.

Tool Use Limitations

3D scanning enables quick and cost-effective acquisition of the actual 3D model of the product individuals from customers. In a more philosophical way, the value of the UIW approach can be explained with the idea of ​​"Bounded Rationality" (Simon 1995).

Fig. 6 Closing knowledge loops of product lifecycle by virtualisation product representations
Fig. 6 Closing knowledge loops of product lifecycle by virtualisation product representations

Competition and Challenges in the Space Industry

The national space budgets are not increasing. The space budget as a share of GDP in European countries varies from 0.05 to 0.10% (OECD2014).

Speeding up the Interdisciplinary Approach for a Quicker Response to the Customer

Traceability: Customer and user needs should be traced back to the technical solution, changes should be clearly identified and their impact traced in the technical solution and retained for future evolution of the product. Clearly presenting the technical solution to a potential customer, demonstrating its advantages over competitors by providing information at varying levels of detail, clearly supporting any change proposal by describing the benefits to the customer, and using clear , complete and visual means to demonstrate the solution and related operations (e.g. using simulation and 3D graphics).

The Proposed Solution

The web-based environment must be semantically unique, that is, the data can be unambiguously retrieved, inserted and processed by a human operator or by an automated routine programmed by an operator independent of the data creator/owner . The following chapters show how the space cluster of the UIW project analyzed a potential solution to support such actors and processes.

Chapter Outline

His experience was leveraged for the collaboration portion of the overall solution and for the customer front-end.

The Users-Tools Functional Chain

A model-based approach ensures better organization of the information that characterizes the execution of a space mission. All information generated during the design process is typically used during the operational phase in managing the space system.

Fig. 1 Logical architecture of the solution
Fig. 1 Logical architecture of the solution

Development Innovation

Additionally, format updates, tool updates, and even technology updates can add to the high maintenance costs of the original tool interfaces. Some data needs to be disclosed to other parts of the supply chain/tool ​​chain and so the Probes handle this part together with the workflow manager.

Fig. 3 Example class diagram representing the data model of a service (partial view)
Fig. 3 Example class diagram representing the data model of a service (partial view)

Results

In our case, the request configurator and the workflow manager are programmed in real time from a web environment. Thus, the web environment can take advantage of these capabilities, and engineers working on the web environment can make changes to the workflow on their side and these changes are automatically reflected in other parts of the architecture without the need to reprogram the source code.

Bene fi ts of the Methodology and Related Tools

In this way, changes to the current baseline of operational activities can be tracked with less difficulty. The use of a model-based methodology also ensures better utilization of the data available in system design.

Fig. 7 Orbit visualization capabilities
Fig. 7 Orbit visualization capabilities

Describing the Problem

Finally, Section 4 provides a summary of findings based on surveys and interviews with pilot users of the developed tools. This section provides an overview of the production system at Volvo Trucks, which has been the specific subject of this work.

Actors and Their Tasks in the Production Organisation

Manufacturing Engineers: This actor represents Volvo engineers responsible for the design and implementation of any update or change to the production system. The rich image adopts the perspective of the production organization and focuses on a factory.

Adaptation of Production Systems: Changes and Upgrades

Depending on the impact and magnitude of the change process, different sets of guidelines and guidance documents are applicable. One way to achieve this is to involve cross-functional actors, and let the end users of the system have a say in the planning process.

Figure 3 shows an example of a model from the robotic laboratory at Chalmers, incorporating the 3D imaging technologies described in Chapter “ Operator-Oriented Product and Production Process Design for Manufacturing, Maintenance and Upgrading.
Figure 3 shows an example of a model from the robotic laboratory at Chalmers, incorporating the 3D imaging technologies described in Chapter “ Operator-Oriented Product and Production Process Design for Manufacturing, Maintenance and Upgrading.

The Volvo Trucks Production System as a Product-Service System

Thus, the product in the perspective adopted by the project, are the components of the production system. The service part contains a list of the main activities performed by those resources.

Development of the Technical Solutions

Figure 5 below shows the focus of this project, in the context of a simplified version of the production project methodology used at Volvo Trucks. 5 Process the demonstrator focused on, placed in the context of a simplified version of the production project methodology used at Volvo.

Fig. 5 Process targeted by the demonstrator, put in context of a simpli fi ed version of the production project methodology in use at Volvo
Fig. 5 Process targeted by the demonstrator, put in context of a simpli fi ed version of the production project methodology in use at Volvo

Implementing the Demonstrator Solution

Near the front of the picture is the computer running the software, and in the background the rear-projection screen is visible. The participants were all involved in the engineering side of the organization, working with R&D in conjunction with manufacturing.

Fig. 7 Demonstrator setup: (a, left) schematic illustration, (b, right) photograph, the outlined rectangle indicates the test area
Fig. 7 Demonstrator setup: (a, left) schematic illustration, (b, right) photograph, the outlined rectangle indicates the test area

Conducting the Evaluation

Once the participant was familiar with the navigation and controls, they were prompted to proceed to the next step of the presentation. After completing the tasks in the demonstrator scenario, each of the participants was given a questionnaire to fill out.

Fig. 9 Screenshots from the training environment depicting the menu and pointing activities
Fig. 9 Screenshots from the training environment depicting the menu and pointing activities

Result from the Evaluation

An image showing one of the participants while interacting in the real-size virtual factory environment is seen in Fig.10. At the same time, some of the respondents were not sure about the benefits at this time.

Fig. 12 User feedback on the bene fi ts/value of the collaborative VR tool to different stakeholders
Fig. 12 User feedback on the bene fi ts/value of the collaborative VR tool to different stakeholders

Identi fi ed Bene fi ts

Identi fi ed Limitations

The set of proposed tools consists of the “Vessel Meta-File”, an easy-to-use, web-based, information-rich, technical metafile that acts as the main knowledge base between the shipyard, which is the builder of the vessel, the classification society, the control body that sets the restrictions imposes on the ship and the end user. Firstly, a dynamic causal context model that describes the mechanisms and variable interactions between the yard, the classification society and the end user, and that allows the three different parties to predict trends in the behavior of the small passenger craft market and enable predictive actions to make. and decisions such as upgrading a ship to support and extend its life cycle.

Introduction of the Cluster Case and the Respective Cluster/Company Challenges

Second, a "vessel configurator" system is also proposed to help transform business and operational requirements derived from the dynamic causal context model into technical specifications that are consistent with current national flag or international regulations for a specific type of vessel. A "Vessel Configurator" system is also proposed to help transform the business and operational requirements derived from the Dynamic Causal Context Model (see Groesser, Chapter "Complexity Management and System Dynamics Thinking") into technical specifications that conform to current national flag or international regulations for a certain type of vessel.

Connection to the UIW-Challenge in Part I

Validate manufacturing procedures and processes – Validate changes to design, materials and parts – Track changes and updates. Offer customers an automated consultation tool – Keep track of the legislation and its changes.

Reasons to Select the Tools

This means that prior to the period when cruise ships carrying tourists begin their schedules to Greece, the boats must be operational and to achieve this the boats are built every year between October and June, a period that represents the high season for the yard. OCEAN. Annual applications for INSB take place between February and July to ensure that the boats are ready for that year's operation, while new applications for boats run parallel to boat construction and result in a large number of new applications for INSB between January and July. June.

System Dynamics Model

The purchasing behavior of boat operators results in large fluctuations in the use of OCEANs. For the boat lifetime policy analysis, two policies are simulated in addition to the base case shown in Figure 11.

Fig. 2 Sector diagram for the integrated industry model
Fig. 2 Sector diagram for the integrated industry model

Information Technology Support Tools

For the same assignment, after the shipyard has marked the assignment as completed, the classification society must check the result and mark the assignment accepted or rejected based on the survey results. The legislation is updated by the classification society and covers all aspects of the ship.

Fig. 14 Vessel meta fi le application
Fig. 14 Vessel meta fi le application

Bene fi ts of Using the Tools

Similar workflows exist for all procedures, guaranteeing transparency of activities and cooperation of actors. The ship's network configurator enables a prospective customer to enter initial requirements into a web system, which then displays a rough overview of the applicable legislation (SECP2000; SoNaME1990).

Fig. 17 Graph for gain from UIW tool
Fig. 17 Graph for gain from UIW tool

Limitations of Using the Tools

Explanation: Time savings from implementing the UIW tool are presented in the above objective. Name of the target: emissions per passenger (part a of the 4th target) Figure 20 Definition of the target: About 40% reduction in the environmental footprint.

Fig. 1 Collecting, disassembly, remanufacturing and reassembling of of fi ce furniture at Gispens manufacturing site in Culemborg, The Netherlands
Fig. 1 Collecting, disassembly, remanufacturing and reassembling of of fi ce furniture at Gispens manufacturing site in Culemborg, The Netherlands

Towards a Circular Economy Business Model

3 High-level overview of the final business simulation model (top) and a more detailed impression of part of the SD model (bottom). Dynamic Systems Thinking”). In the final version of the model, historical data of the current business model was used where appropriate.

Fig. 3 High level overview of the fi nal business simulation model (top) and a more detailed impression of a part of the SD model (bottom)
Fig. 3 High level overview of the fi nal business simulation model (top) and a more detailed impression of a part of the SD model (bottom)

Creating a Design Framework for Circular Economy Of fi ce Furniture

Upgrading also improves sustainability and is a driving force in the development of the circular economy. Based on analysis of the cluster cases in the UIW project, we can distinguish four generic upgrade business models among the six clusters.

Table 1 De fi nition of framework aspects and typical questions included in the circular framework checklist
Table 1 De fi nition of framework aspects and typical questions included in the circular framework checklist

Customised Upgrade

In Group #5, the goal is to upgrade the vessel according to the needs of the owner. In Group #5, the boat manufacturing company OCEAN acts as both original equipment manufacturer and as supplier and manufacturer of the upgrade service.

Fig. 1 Actors, roles and connections in the Customised Upgrade business model in the UIW-project
Fig. 1 Actors, roles and connections in the Customised Upgrade business model in the UIW-project

Modular Upgrade

The OEM also takes responsibility for defining and developing the upgrade module. In the example of Cluster #2, part of the operational information management is also outsourced to the network partner.

Fig. 2 Actors, roles and connections in the Modular Upgrade business model in the UIW-project
Fig. 2 Actors, roles and connections in the Modular Upgrade business model in the UIW-project

Remanufacturing

Remanufacturing is typically driven by the values ​​of the end user and the OEM. In the different scenarios investigated in the UIW project, Gispen considers several alternatives for managing the ownership of furniture and components.

Fig. 3 Actors, roles and connections in the Remanufacturing business model in the UIW-project
Fig. 3 Actors, roles and connections in the Remanufacturing business model in the UIW-project

Service Upgrade

One option for the service provider is to retain ownership of the goods and rent or lease them only to the user (see Lacy and Rutqvist 2015). In the Service Upgrade business model, the goal is to improve an existing service to increase customer value or improve the efficiency of the service process.

Fig. 4 Actors, roles and connections in the Service Upgrade business model in the UIW-project
Fig. 4 Actors, roles and connections in the Service Upgrade business model in the UIW-project

Common Features and Challenge in Implementation of Business Models

In all cluster cases in the UIW project, the OEM customer is the owner and user of the equipment. For some companies in the UIW project, introducing an upgrade service meant adding a new service to the existing service portfolio.

Main Differences Between Business Models

In addition, boat operator Seability appears to benefit from a shorter life cycle, which may be considered counterintuitive. Increased sustainability in the use of original equipment can be part of the increased customer value.

Table 2 Upgrade business models Business
Table 2 Upgrade business models Business

Similarities and Differences in Information Management

Design information: reuse of original design information is a central factor in the improvement business model. The fourth area addressed in the development of tools and methods in the UIW project brings into focus the design of original equipment.

Fig. 5 Upgrade information management process
Fig. 5 Upgrade information management process

Gambar

Fig. 5 Discipline-speci fi c models rely on data and should be kept consistent
Figure 2 shows a schematic diagram of the information fl ow managed by the system.
Fig. 3 Actor-product-service model diagram
Fig. 5 Physical system architecture diagram
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