ix
DAFTAR ISI
LEMBAR PERNYATAAN KEASLIAN HASIL . Error! Bookmark not defined.
KATA PENGANTAR ... Error! Bookmark not defined.
DAFTAR ISI ... ix DAFTAR TABEL ... xiii DAFTAR GAMBAR ... xv ABSTRAK ... Error! Bookmark not defined.
BAB I PENDAHULUAN ... Error! Bookmark not defined.
1.1 Latar Belakang ... Error! Bookmark not defined.
1.2 Penentuan Kapasitas Pabrik ... Error! Bookmark not defined.
1.2.1 Kebutuhan Butadiene Sulfone dalam negeri ... Error! Bookmark not defined.
1.2.2 Ketersediaan Bahan Baku ... Error! Bookmark not defined.
1.2.3 Kapasitas Ekonomis Pabrik ... Error! Bookmark not defined.
1.3 Tinjauan Pustaka ... Error! Bookmark not defined.
1.3.1 Butadiene Sulfone (BS) ... Error! Bookmark not defined.
1.3.2 Butadiene ... Error! Bookmark not defined.
1.3.3 Sulfur Dioxide ... Error! Bookmark not defined.
BAB II PERANCANGAN PRODUK ... Error! Bookmark not defined.
2.1 Spesifikasi Produk ... Error! Bookmark not defined.
2.1.1 Butadiene Sulfone (BS) ... Error! Bookmark not defined.
2.2 Spesifikasi Bahan ... Error! Bookmark not defined.
2.2.1 1,3 Butadiene (PT. Chandra Asri Petrochemical Tbk, Cilegon) ... Error!
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2.2.2 Sulfur Dioxide (PT. Gas Depo Industry)Error! Bookmark not defined.
2.3 Pengendalian Kualitas ... Error! Bookmark not defined.
2.3.1 Pengendalian Kualitas Bahan Baku ... Error! Bookmark not defined.
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2.3.2 Pengendalian Proses Produksi ... Error! Bookmark not defined.
2.3.3 Pengendalian Kualitas Produk ... Error! Bookmark not defined.
BAB III PERANCANGAN PROSES ... Error! Bookmark not defined.
3.1 Uraian Proses ... Error! Bookmark not defined.
A. Tahap Persiapan Bahan Baku ... Error! Bookmark not defined.
B. Tahap Reaksi ... Error! Bookmark not defined.
C. Tahap Pemurnian Hasil ... Error! Bookmark not defined.
3.2 Spesifikasi Alat Proses ... Error! Bookmark not defined.
3.2.1 Tangki Penyimpanan ... Error! Bookmark not defined.
3.2.2 Heater ... Error! Bookmark not defined.
3.2.3 Reaktor ... Error! Bookmark not defined.
3.2.4 Flash Drum ... Error! Bookmark not defined.
3.2.5 Stripper ... Error! Bookmark not defined.
3.2.6 Pompa ... Error! Bookmark not defined.
3.2.7 Expansion Valve ... Error! Bookmark not defined.
3.2.8 Screw Conveyor ... Error! Bookmark not defined.
3.2.9 Bucket Elevator ... Error! Bookmark not defined.
3.2.10 Kristalisator ... Error! Bookmark not defined.
3.2.11 Centrifuge ... Error! Bookmark not defined.
3.2.12 Rotary Dryer ... Error! Bookmark not defined.
BAB IV PERANCANGAN PABRIK ... Error! Bookmark not defined.
4.1 Lokasi Pabrik ... Error! Bookmark not defined.
4.1.1 Sumber Bahan Baku ... Error! Bookmark not defined.
4.1.2 Pemasaran Produk ... Error! Bookmark not defined.
4.1.3 Utilitas ... Error! Bookmark not defined.
4.1.4 Infrastruktur ... Error! Bookmark not defined.
4.1.5 Tenaga Kerja... Error! Bookmark not defined.
4.1.6 Keadaan Iklim... Error! Bookmark not defined.
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4.1.7 Faktor Penunjang Lain ... Error! Bookmark not defined.
4.1.8 Daerah Utilitas dan Power Station ... Error! Bookmark not defined.
4.1.9 Faktor Penunjang Penentuan Lokasi PabrikError! Bookmark not defined.
4.2 Tata Letak Pabrik ... Error! Bookmark not defined.
4.2.1 Daerah Administrasi/Perkantoran dan LaboratoriumError! Bookmark not defined.
4.2.2 Daerah Proses dan Ruang Kontrol... Error! Bookmark not defined.
4.2.3 Daerah Pergudangan, Umum, Bengkel dan GarasiError! Bookmark not defined.
4.3 Tata Letak Alat Proses ... Error! Bookmark not defined.
4.4 Alir Proses dan Material ... Error! Bookmark not defined.
4.4.1 Neraca Massa Total ... Error! Bookmark not defined.
4.4.2 Neraca Massa per Alat ... Error! Bookmark not defined.
4.4.3 Neraca Panas... Error! Bookmark not defined.
4.5 Perawatan (Maintenance) ... Error! Bookmark not defined.
4.6 Utilitas ... Error! Bookmark not defined.
4.6.1 Unit Penyediaan dan Pengolahaan Air (Water Treatment System) Error!
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4.6.2 Unit Pembangkit Steam (Steam Generation System)Error! Bookmark not defined.
4.6.3 Unit Pembangkit Listrik (Power Plant System) .. Error! Bookmark not defined.
4.6.4 Unit Penyediaan Udara Tekan ... Error! Bookmark not defined.
4.6.5 Unit Penyediaan Bahan Bakar ... Error! Bookmark not defined.
4.7 Organisasi Perusahaan ... Error! Bookmark not defined.
4.7.1 Bentuk Hukum Badan Usaha ... Error! Bookmark not defined.
4.7.2 Struktur Organisasi Perusahaan ... Error! Bookmark not defined.
4.7.3 Tugas dan Wewenang ... Error! Bookmark not defined.
4.7.4 Sistem Kepegawaian dan Sistem Gaji ... Error! Bookmark not defined.
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4.7.5 Penggolongan Jabatan, Jumlah Karyawan dan GajiError! Bookmark not defined.
4.7.6 Kesejahteraan Sosial Karyawan ... Error! Bookmark not defined.
4.8 Manajemen Produksi ... Error! Bookmark not defined.
4.9 Analisa Ekonomi ... Error! Bookmark not defined.
4.10 Penaksiran Harga Peralatan ... Error! Bookmark not defined.
4.11 Dasar Perhitungan ... Error! Bookmark not defined.
4.11.1 Perhitungan Biaya ... Error! Bookmark not defined.
4.12 Analisis keuntungan ... Error! Bookmark not defined.
4.12.1 Keuntungan Sebelum Pajak ... Error! Bookmark not defined.
4.12.2 Keuntungan Sesudah Pajak ... Error! Bookmark not defined.
4.12.3 Analisi Kelayakan ... Error! Bookmark not defined.
BAB V KESIMPULAN DAN SARAN ... Error! Bookmark not defined.
5.1 Kesimpulan ... Error! Bookmark not defined.
5.2 Saran ... Error! Bookmark not defined.
DAFTAR PUSTAKA ... Error! Bookmark not defined.
LAMPIRAN ... Error! Bookmark not defined.
xiii
DAFTAR TABEL
Tabel 1. 1 Data impor Butadiene Sulfone 2014-2018 ... 3
Tabel 1. 2 Kapasitas pabrik Butadiene Sulfone di beberapa negara ... 6
Tabel 4. 1 Perincian Luas Tanah Bangunan Pabrik ... 36
Tabel 4. 2 Neraca massa total ... 45
Tabel 4. 3 Neraca massa reaktor ... 45
Tabel 4. 4 Neraca massa Flash Drum... 45
Tabel 4. 5 Neraca massa Stripper ... 45
Tabel 4. 6 Neraca massa Kristalisator ... 46
Tabel 4. 7 Neraca Rotary Driyer ... 46
Tabel 4. 8 Neraca panas reaktor ... 47
Tabel 4. 9 Neraca panas Stripper ... 47
Tabel 4. 10 Neraca panas Kristalisator ... 48
Tabel 4. 11 Kebutuhan air pembangkit steam ... 62
Tabel 4. 12 Kebutuhan air pendingin ... 63
Tabel 4. 13 Kebutuhan Listrik Proses ... 66
Tabel 4. 14 Kebutuhan listrik utilitas ... 67
Tabel 4. 15 Total kebutuhan listrik ... 69
Tabel 4. 16 Penggolongan jabatan ... Error! Bookmark not defined. Tabel 4. 17 Perincian jumlah karyawan dan gaji ... Error! Bookmark not defined. Tabel 4. 18 Indeks harga ... Error! Bookmark not defined. Tabel 4. 19 Harga alat proses ... Error! Bookmark not defined. Tabel 4. 20 Harga alat utilitas ... Error! Bookmark not defined. Tabel 4. 21 Physical plan cost (PPC) ... Error! Bookmark not defined. Tabel 4. 22 Direct plan cost (DPC) ... Error! Bookmark not defined. Tabel 4. 23 Fixed capital investment (FCI) ... Error! Bookmark not defined. Tabel 4. 24 Total Working capital onvestment (WCI)Error! Bookmark not defined. Tabel 4. 25 Direct Manufacturing Cost (DMC) ... 99 Tabel 4. 26 Indirect Manufacturing Cost (IMC) .... Error! Bookmark not defined.
Tabel 4. 27 Fixed Manufacturing Cost (FMC) ... Error! Bookmark not defined.
Tabel 4. 28 Total Manufacturing Cost (TMC) ... Error! Bookmark not defined.
Tabel 4. 29 General Expense (GE) ... Error! Bookmark not defined.
Tabel 4. 30 Total Production Cost (TPC) ... Error! Bookmark not defined.
Tabel 4. 31 Annual Fixed Cost (Fa) ... Error! Bookmark not defined.
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Tabel 4. 32 Annual Variable Cost (Va) ... Error! Bookmark not defined.
Tabel 4. 33 Annual regulated cost (Ra) ... Error! Bookmark not defined.
Tabel 4. 34 Annual sales cost (Sa) ... Error! Bookmark not defined.
Tabel 5. 1 Hasil Analisa ekonomi ... 107
xv
DAFTAR GAMBAR
Gambar 1. 1 Grafik Proyeksi impor 2014-2018... Error! Bookmark not defined.
Gambar 4. 1 Peta lokasi pabrik Butadiene Sulfone ... 33
Gambar 4. 2 Layout pabrik Butadiene Sulfone ... 38
Gambar 4. 3 Tata letak alat proses pabrik Butadiene Sulfone ... 44
Gambar 4. 4 Diagram alir kualiitatif ... 49
Gambar 4. 5 Diagram alir kuantitatif ... 50
Gambar 4. 6 Layout Pengolahan Air ... 71 Gambar 4. 7 Struktur organisasi... Error! Bookmark not defined.
Gambar 4. 8 Tahun vs indeks harga ... Error! Bookmark not defined.
Gambar 4. 9 Grafik analisis kelayakan ... Error! Bookmark not defined.
