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PROCESS IMPROVEMENT AND CONTROL IN THE PRODUCTION OF MUNG BEAN TEMPEH BASED ON SENSORY QUALITY FOLLOWED BY EVALUATION OF NUTRITIONAL, FUNCTIONAL, AND MICROBIAL PROPERTIES, AND DEGRADATION RATE

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EVALUATION OF NUTRITIONAL, FUNCTIONAL, AND MICROBIAL PROPERTIES, AND DEGRADATION RATE

By Elsie Angelina

14212020

BACHELOR’S DEGREE in

FOOD TECHNOLOGY

FACULTY OF LIFE SCIENCES AND TECHNOLOGY

SWISS GERMAN UNIVERSITY EduTown BSD City

Tangerang 15339 Indonesia

August 2016

Revision after the Thesis Defense on 27 July 2016

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Elsie Angelina STATEMENT BY THE AUTHOR

I hereby declare that this submission is my own work and to the best of my knowledge, it contains no material previously published or written by another person, nor material which to a substantial extent has been accepted for the award of any other degree or diploma at any educational institution, except where due acknowledgement is made in the thesis.

Elsie Angelina

____________________________________________

Student Date

Approved by:

Maria D.P.T. Gunawan Puteri, S.T.P, M.Sc, Ph.D ____________________________________________

Thesis Advisor Date

Elisabeth K. Prabawati, S.T.P, M.FoodSt.

____________________________________________

Thesis Co-Advisor Date

Dr. Dipl.-Ing. Samuel P. Kusumocahyo

____________________________________________

Dean Date

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Elsie Angelina ABSTRACT

PROCESS IMPROVEMENT AND CONTROL IN THE PRODUCTION OF MUNG BEAN TEMPEH BASED ON SENSORY QUALITY FOLLOWED BY EVALUATION OF NUTRITIONAL, FUNCTIONAL, AND MICROBIAL

PROPERTIES, AND DEGRADATION RATE

By Elsie Angelina

Maria D.P.T. Gunawan Puteri, S.T.P, M.Sc, Ph.D, Advisor Elisabeth K. Prabawati, S.T.P, M.FoodSt., Co-Advisor

SWISS GERMAN UNIVERSITY

Modifications and process controls were applied on mung bean tempeh (MBT) production method to improve its sensory quality. Applying heat treatment (soaking in water at ± 75 :C, 5 minutes) prior mold fermentation was the selected modification with highest rank in ranking-preference test. The selected MBT showed comparable protein content (64.74 mg BSA eq/dry base) comparable to other modifications, and comparable nutritional properties compared to reference method (dry basis protein 39.22%, fat 4.51%, carbohydrate 54.10%, ash 2.78%, protein digestibility 113.93 mg Tyrosine eq/100 g dry base). The selected MBT showed higher antioxidant activity (IC50 15.284 mg dry base/ml) despite of comparable phenolic content (397.92 mg GAE/100 g dry base) and loss of beta-carotene compared to the reference method. Further comparison of selected MBT compared to soybean tempeh (SBT) showed no significant different in terms of total yeast and mold and total coliform, whereas the presence of Salmonella was detected in both. Community-level physiological profiling indicated different microbial communities found in MBT with their ability to utilize 2-Hydroxy-benzoic-acid, 4-Hydroxy-benzoic-acid, and α-cyclodextrin as carbon souces. MBT also indicated more rapid degradation with higher rate of pH increase, protein content decrease, and total yeast and mold decrease during storage period.

Keywords: tempeh, tempeh processing technology, alternative tempeh ingredient, mung bean tempeh, tempeh-derived products

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Elsie Angelina

© Copyright 2016 by Elsie Angelina All rights reserved

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Elsie Angelina DEDICATION

I dedicate this works to my parents and sisters for their unconditional love and support all the time,

to my friends and partner, and to my future

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Elsie Angelina ACKNOWLEDGEMENTS

First and foremost, I would like to express my deepest gratitude to God for all His blessings during the completion of this work.

I would like to address a great gratitude to Mrs. Maria D.P.T. Gunawan Puteri and Ms.

Elisabeth K. Prabawati, the most amazing thesis advisor and co-advisor who have shared their knowledge and sincerely guiding me during the thesis work. Thank you very much for all the help, advices and patience.

I would also like to thank Mr. Irvan Kartawiria, Mr. Ir. Abdullah Muzi Marpaung, Mr.

Tabligh Permana, Mrs. Della Rachmawati and Mr. Hery Sutanto for sharing their knowledge and experiences, and for being great lecturers to me and my life sciences fellows.

I personally thank my laboratory buddies, Stefani Djunaidi, Arthur Jonathan, Stephanie Bun, Gracia Stephanie, Raissa Melina and Eveline, and all my life sciences fellows for sharing the laughter, care, craziness and silly things in the middle of our stressful days.

Last but not least, I give my very special gratitude to my beloved family, my parents and my sisters, for all the support and trust. I also thank my partner, Sandy Kurniawan Boentoro, who sincerely helped me and gave his biggest support during the hard time.

Thank you for being such an amazing companion to me.

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Elsie Angelina TABLE OF CONTENTS

Page

STATEMENT BY THE AUTHOR ... 2

ABSTRACT ... 3

DEDICATION ... 5

ACKNOWLEDGEMENTS ... 6

TABLE OF CONTENTS ... 7

LIST OF FIGURES ... 11

LIST OF TABLES ... 12

LIST OF APPENDICES ... 13

CHAPTER 1 - INTRODUCTION ... 14

1.1 Background... 14

1.2 Research Problems ... 16

1.3 Research Objectives ... 16

1.4 Significance of Study ... 16

1.5 Research Questions ... 17

1.6 Hypothesis ... 17

CHAPTER 2 - LITERATURE REVIEW ... 19

2.1 Tempeh ... 19

2.2 Important Factors in Tempeh Processing ... 20

2.3 Sensory Characteristic of Tempeh ... 21

2.4 Nutritional and Functional Properties of Tempeh ... 22

2.5 Mung Bean Tempeh... 24

2.6 Microbial Properties of Tempeh ... 26

2.6.1 Microorganism in Tempeh fermentation ... 26

2.6.2 Community-Level Physiological Profiling ... 28

CHAPTER 3 – RESEARCH METHODS ... 29

3.1 Venue and Time ... 29

3.2 Materials and Equipment ... 29

3.2.1 Raw Materials ... 29

3.2.2 Chemical Substances and Reagents ... 29

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Elsie Angelina

3.3 Design of Experiment ... 30

3.3.1 First Stage: Sensory Characterization of Mung Bean Tempeh ... 32

3.3.2 Second Stage: Improving and Selecting Mung Bean Tempeh Production Method ... 32

3.3.3 Third Stage: Evaluation of Quality and Degradation Rate ... 32

3.4 Experimental Procedure ... 33

3.4.1 Production of Mung Bean Tempeh for Sensory Characterization... 33

3.4.2 Production of Mung Bean Tempeh for Method Selection... 34

3.5 Analytical Procedure ... 37

3.5.1 Sample Extraction ... 37

3.5.2 Sensory Evaluation ... 37

3.5.2.1 Organoleptic Analysis ... 37

3.5.2.2 Amino Acid Profiling ... 38

3.5.2.3 Volatile Compound Profiling ... 39

3.5.3 Nutritional Quality Analysis ... 39

3.5.3.1 Protein Analysis ... 40

3.5.3.1.1 Protein Content ... 40

3.5.3.1.2 Total Nitrogenous Compound ... 40

3.5.3.1.3 Soluble Amino Acid ... 41

3.5.3.2 Fat Content Analysis ... 42

3.5.3.3 Carbohydrate Content Analysis ... 42

3.5.3.4 Moisture Content Analysis ... 43

3.5.3.5 Ash Content Analysis ... 43

3.5.4 Functional Quality Analysis ... 44

3.5.4.1 Total Phenolic Compound ... 44

3.5.4.2 Beta-carotene Content ... 44

3.5.4.3 Total Antioxidant Activity ... 45

3.5.5 Microbiological Analysis ... 45

3.5.5.1 Microbial Enumeration ... 46

3.5.5.2 Salmonella Detection ... 46

3.5.5.3 Community-Level Physiological Profiling (CLPP) ... 46

3.5.6 Acidity Level Analysis ... 47

3.5.7 Statistical Analysis ... 47

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Elsie Angelina

4.1 First Stage: Sensory Characterization of Mung Bean Tempeh... 48

4.2 Second Stage: Improving and Selecting Mung Bean Tempeh Production Method ... 50

4.2.1. Sensory Analysis ... 52

4.2.1.1 Subjective Profiling ... 52

4.2.1.2 Ranking Preference Test ... 53

4.2.2. Protein Content Analysis ... 53

4.3 Third Stage: Evaluation of Quality and Degradation Rate ... 55

4.3.1 Sensory Evaluation ... 55

4.3.1.1 Organoleptic Analysis ... 55

4.3.1.2 Amino Acid Profiling ... 57

4.3.1.3 Volatile Compound Profiling ... 59

4.3.2 Nutritional Properties ... 62

4.3.3.1 Proximate ... 62

4.3.3.1.1 Total Nitrogenous Compound ... 64

4.3.3.1.2 Fat Content ... 64

4.3.3.1.3 Carbohydrate Content ... 65

4.3.3.1.4 Water Content ... 66

4.3.3.1.5 Ash Content ... 67

4.3.3.2 Soluble Amino Acid ... 67

4.3.3.3 Protein Digestibility ... 68

4.3.4 Functional Properties ... 69

4.3.4.1 Total Phenolic Content ... 69

4.3.4.2 Beta-carotene Content ... 71

4.3.4.3 Total Antioxidant Activity ... 72

4.3.5 Microbial Properties ... 73

4.3.5.1 Microbial Enumeration ... 73

4.3.5.1.1 Total Yeast and Mold Number... 74

4.3.5.1.2 Total Coliform Number ... 75

4.3.5.2 Detection of Salmonella ... 77

4.3.5.3 Community-Level Physiological Profiling ... 79

4.3.6 Degradation Rate ... 86

4.3.6.1 Changes in Acidity Level ... 88

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Elsie Angelina

4.3.6.3 Changes in Total Yeast and Mold Number ... 92

CHAPTER 5 – CONCLUSIONS AND RECOMMENDATIONS ... 94

5.1 Conclusions ... 94

5.2 Recommendations ... 95

REFERENCES ... 96

APPENDICES ... 103

CURRICULUM VITAE ... 154

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