= Optional A. HIERARCHY DESAIN. Gotten_z ( ) Sumber: World. Site. Zone. Pipe. Equipment. Structure. Branch.

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A. HIERARCHY DESAIN

World Site Zone Equipment Sub-Equip Pipe Branch Structure Framework Sub-Frame Nozzle Box Cylinder etc Section Panel etc Gasket Flange Elbow etc

= Optional

Sumber: www.aveva.com

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A.1. MEMULAI PROGRAM

Klik icon RUN PDMS pada Dekstop Lalu isi VANTAGE login

Ketik SAMPLE pada password kemudian Klik OK Workspace awal terlihat seperti gambar di bawah ini

Untuk menampilkan Member Drawlist, Klik Display > Members pada MENU BAR

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A.2. MEMBUAT HIERARCHY

Pada Member Drawlist pilih WORLD

Pilih CREATE > SITE ketik BASIC-TRAINING kemudian klik OK

Select SITE pada Member Drawlist, buat ZONE Misalnya PIPE-ZONE dan EQUIP-ZONE

Dengan cara klik CREATE > ZONE ketik EQUIP-ZONE-1 kemudian ENTER

Klik OK

CREATE > ZONE ketik PIPE-ZONE-1

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Pada Member Drawlist akan tampak seperti gambar berikut

B. MEMBUAT TANGKI DAN POMPA

B.1. MEMBUAT TANGKI

B.1.1. MEMBUAT TANGKI UMPAN DAN TANGKI PRODUK Select EQUIP-ZONE pada Member Drawlist

CREATE > EQUIPMENT ketik T-101A, lalu klik OK

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Klik OK

Select SUB_EQUIPMENT T-101A-UMPAN pada Member Drawlist Pada MENU BAR pilih CREATE > PRIMITIVE

Kemudian CREATE > SOLID > TYPE > CYLINDER

Klik APPLY, kemudian klik DISMISS Ketik Name > T-101A-UMPAN-1

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Klik OK

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CREATE > CYLINDER > APPLY Pada Height 100, Diameter 8500, Z-Axis U, kemudian klik OK

Select CONNECT > PRIMITIVE > ID POINT

Select T-101A-UMPAN-2 dan tahan hingga muncul titik (point) kemudian kita select titik (point) yang akan kita sambung, lalu lepas. Select T-101A-UMPAN-1 dan tahan hingga muncul titik (point) kemudian kita select titik (point) yang akan kita sambung, lalu lepas

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Ketik Diameter 8000, Height 1000, Radius 340 dan Z-Axis U, lalu klik OK Select CONNECT > PRIMITIVE > ID POINT

Select DISH dan tahan hingga muncul titik (point) kemudian kita select titik (point) yang akan kita sambung, lalu lepas. Select T-101A-UMPAN-1 dan tahan hingga muncul titik (point) kemudian kita select titik (point) yang akan kita sambung, lalu lepas.

CREATE > CYLINDER > APPLY Pada Height 500, Diameter 9000, Z-Axis U, kemudian klik OK

Select CONNECT > PRIMITIVE > ID POINT

Select T-101A-UMPAN-3 dan tahan hingga muncul titik (point) kemudian kita select titik (point) yang akan kita sambung, lalu lepas. Select T-101A-UMPAN-2 dan tahan hingga muncul titik (point) kemudian kita select titik (point) yang akan kita sambung, lalu lepas.

B.1.2. MEMBUAT NOZZLE UNTUK TANGKI UMPAN Select EQUIPMENT T-101A pada Member Drawlist

CREATE > SUB-EQUIPMENT > ketik pada Name AKSESORIS

CREATE > NOZZLE > klik pada Name N-TU-1 kemudian ganti Nominal Bore pada Nozzle Type menjadi 100, Orientate P1 is N, lalu klik APPLY

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Select Command Line

Ketik BY D4800 N4100 lalu ENTER

CREATE > COPY > OFFSET

Ketik Number of Copies 1 dan OFFSET Z 9500 lalu klik APPLY Pilih YES

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Klik ORIENTATE > ROTATE

Ketik Angle (*) 90 dan Direction N Klik Command Line

BY U1000 S7500

B.1.3. CARA MENGCOPY TANGKI

Select EQUIP -> /T-101A pada Member Drawlist Select CREATE > COPY > OFFSET

Ketik pada Number of Copies 1, Offset Y 15000

Klik APPLY DISMISS

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Hasil copy akan terlihat seperti gambar di bawah

B.1.4. CARA MELETAKKAN EQUIPMENT (TANGKI) Select POSITION > EXPLICITLY

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12 B.2. MEMBUAT POMPA B.2.1. POMPA PROSES CREATE > EQUIPMENT Klik OK CREATE > SUB-EQUIPMENT Klik OK CREATE > PRIMITIVE Klik APPLY

Lalu klik Height 300; Diameter 600; Z-Axis E Klik OK

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CREATE > SOLID > TYPE > CYLINDER > APPLY Height 100; Diameter 400; Z-Axis E

Klik OK

CONNECT > PRIMITIVE > ID POINT

Select CYLINDER-2 disambungkan ke CYLINDER-1 Pilih No

Klik OK

CREATE > SOLID > TYPE > BOX > APPLY Y-Lenght 750; X-Lenght 1500; Z-Lenght 100; Y-Axis N; Z-Axis U

BY D350 W450 OK

CREATE > SOLID > TYPE > BOX > APPLY

Y-Lenght 1000; X-Lenght 1700; Z-Lenght 400; Y-Axis N; Z-Axis U

OK

CONNECT > PRIMITIVE > ID POINT Select BOX-2 disambungkan ke BOX-1 Pilih NO

B.2.2. MEMBUAT NOZZLE PADA POMPA

Select SUB-EQUIP ->/P-101A-P pada Member Drawlist CREATE > PRIMITIVE

CREATE > SOLID > TYPE > NOZZLE

Klik Nozzle Type lalu ganti Nominal Bore menjadi 100 APPLY > DISMISS

ORIENTED P1 is U Height 350 APPLY > DISMISS BY U500

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Klik CREATE > COPY > OFFSET

Ketik Number of Copies 1 dan Offset X 500 APPLY > DISMISS

Klik ATTRIBUTES, ganti Hight dari 350 menjadi 150 Lalu klik OK

Select NOZZLE-2 disambungkan ke CYLINDER-1 Pilih NO

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C. MEMBUAT COLUMN DISTILASI, CONDENSER DAN REBOILER

C.1. COLUMN

C.1.1. MEMBUAT HIERARCHY EQUIPMENT COLUMN CREATE > ZONE NAME COLUMN-ZONE OK > ENTER CREATE > EQUIPMENT NAME MD-101 OK > ENTER CREATE > SUB-EQUIPMENT NAME MD-101A OK > ENTER

C.1.2. MEMBUAT VESSEL DENGAN METODE PRIMITIVE CREATE > PRIMITIVE

CREATE > SOLID > TYPE > CYLINDER > APPLY HEIGHT = 35000; DIAMETER = 4000; Z-AXIS = U OK

CREATE > SOLID > TYPE > DISH > APPLY

DIAMETER = 4000; HEIGHT = 1500; RADIUS = 500; Z-AXIS = U OK

Select DISH-1 (SUBE -> MD-101A) disambungkan ke CYL-1 (SUBE -> MD-101A) NO

CREATE > COPY > MIRROR

CURSOR > ELEMENT

Select CLY-1 (SUBE -> MD-101A) Plane Direction D

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APPLY > YES > DISMISS

Select CLY-2 (SUBE -> MD-101A) disambungkan ke CYL-1 (SUBE -> MD-101A) NO

CREATE > SOLID > TYPE > CIRCULAR TORUS > APPLY

R-INSIDE = 200; R-OUTSIDE = 450; ANGLE = 90; Y-AXIS = N; Z-AXIS = U OK

Select CTOR-1 (SUBE -> MD-101A) disambungkan ke CYL-2 (SUBE -> MD-101A) NO

Select CLY-1 (SUBE -> MD-101A) disambungkan ke CYL-1 (SUBE -> MD-101A) NO

CREATE > NEGATIVE > TYPE > CYLINDER

APPLY

HEIGHT = 5500; DIAMETER = 3950; Z-AXIS = U OK

UNTUK MENAMPILKAN AGAR TERLIHAT BERLUBANG SETTING > GRAPHICS > REPRESENTATION

Holes Drawn kita beri tanda V (green check) Update all Graphics kita beri tanda V (green check) OK

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NO

CREATE > NEGATIVE > TYPE > CYLINDER > APPLY HEIGHT = 150; DIAMETER = 3000; Z-AXIS = U OK

Y-LENGTH = 6000; X-LENGTH = 6000; Z-LENGTH = 1500; Y-AXIS = N; Z-AXIS = U OK

Select BOX-1 (SUBE -> MD-101A) disambungkan ke CYL-2 (SUBE -> MD-101A) NO

CREATE > SOLID > TYPE > NOZZLE > APPLY

Select Nozzle Type > Nominal Bore 200 > APPLY > DISMISS Oriented P1 is U

Height 2000 APPLY > DISMISS

Select NOZZLE-1 (SUBE -> MD-101A) disambungkan ke CYL-3 (SUBE -> V_102/VESSEL)

NO

Select Nozzle Type > Nominal Bore 150 > APPLY > DISMISS Oriented P1 is S

Height 1200 APPLY > DISMISS BY U15000 S2200 OK

Ketik Number of Copies 1 dan Offset Z -25000 APPLY > YES > DISMISS

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Oriented P1 is S Height 1200 APPLY > DISMISS BY S2300 Enter

Number Of Copies 1 dan Offset Z -9000 ORIENTATE > ROTATE

Angle (*) dan Directions N BY N4600

Number Of Copies 1 dan Offset Z 18000 APPLY > DISMISS

Klik NOZZLE-3 (SUBE -> MD-101A) CREATE > COPY > OFFSET

Number Of Copies 1 dan Offset Z -2000 APPLY > DISMISS

MODIFY > NOZZLE SPESIFICATION

Ganti Nominal Bore 250 APPLY > DISMISS

Ketik Q HEI pada Command Line HEIGHT 200 > ENTER

Select NOZZLE-4 (MD-101A) disambungkan ke CTOR-1 (MD-101a) NO

C.1.3. MEMBUAT PLATFORM

DESIGN > STUCTURES > ASL MODELLER

Pada Member Drawlist, Klik ZONE -> COLUMN-ZONE Klik OK

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CREATE > PLATFORM > CIRCULAR > ROUND

Name MD-101A/PF1 > ENTER Direction E60N

Radius to outside floor 4000 Angle 210

Floor width 1500 Inside rail YES OK

BY D10000 Enter

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Name MD-101A/PF2 > ENTER Direction N60W

BY D500 Enter

CREATE > PLATFORM > CIRCULAR > ROUND Name MD-101A/PF3 > ENTER

Direction S60E

BY U8500 Enter

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C.1.4. MEMBUAT LADDERS

CREATE > LADDER > SIDE EXIT > SINGLE

Name MD-101A/LDD1> ENTER Direction E Height 9000 OK ORIENTED > ROTATE Angle -45 Direction U APPLY > DISMISS BY W1800 N1500 D9500

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Name MD-101A/LDD2 > ENTER Direction W Height 9000 OK ORIENTED > ROTATE Angle -45 Direction U APPLY > DISMISS BY E1800 S1500 D500

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Name MD-101A/LDD3 > ENTER Direction N Height 9000 OK ORIENTED > ROTATE Angle -10 Direction U APPLY > DISMISS BY E400 S2300 D19200 MEMINDAHKAN COLUMN

Klik Pada Member Drawlist COLUMN-ZONE Klik POSITION > EXPLICITLY (AT)

W25000 N20000 APPLY > DISMISS

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C.2. MEMBUAT CONDENSER DAN REBOILER C.2.1 CONDENSER

Klik pada Member Drawlist > EQUIP-ZONE Klik CREATE > EQUIPMENT

Name MD-101A/HE OK

Klik CREATE > SUB-EQUIPMENT Name MD-101A/COND1

OK

CREATE > SOLID > TYPE > CYLINDER > APPLY Height 6000; Diameter 2500; Z-Axis N Klik OK

Diameter 2500; Height 750; Radius 350; Z-Axis N CONNECT > PRIMITIVE > ID POINT

Select DISH-1 101A/COND1) disambungkan ke CYLI-1 (SUBE-MD-101A/COND1)

Pilih No

Diameter 2500; Height 750; Radius 350; Z-Axis S Klik OK

Select DISH-2 101A/COND1) disambungkan ke CYLI-1 (SUBE-MD-101A/COND1)

Pilih No

X-LENGTH 2500; Y-LENGTH 200; Z-LENGTH 2500 Klik OK

BY D1250 N2000

Number Of Copies 1 dan Offset Y -4000 APPLY > DISMISS

CREATE > SOLID > TYPE > NOZZLE > APPLY Nominal Bore 500

Orientate P1 U Height 750 APPLY > DISMISS BY U1650 N2500

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CREATE > SOLID > TYPE > NOZZLE > APPLY Nominal Bore 100 Orientate P1 D Height 750 APPLY > DISMISS BY D1450 S2500 C.2.2 REBOILER

Klik pada Member Drawlist > EQUIP-ZONE Name MD-101A/HE

Klik CREATE > SUB-EQUIPMENT Name MD-101A/REB1

OK

CREATE > SOLID > TYPE > CYLINDER > APPLY Height 3000; Diameter 1250; Z-Axis U Klik OK

Diameter 1250; Height 550; Radius 350; Z-Axis U CONNECT > PRIMITIVE > ID POINT

Select DISH-1 101A/REB1) disambungkan ke CYLI-1 (SUBE-MD-101A/REB1)

Pilih No

Diameter 1250; Height 550; Radius 350; Z-Axis D Klik OK

Select DISH-2 101A/REB1) disambungkan ke CYLI-1 (SUBE-MD-101A/REB1)

Pilih No

X-LENGTH 1250; Y-LENGTH 1250; Z-LENGTH 150 Klik OK

BY E625 N1000

Number Of Copies 1 dan Offset Z 2000 APPLY > DISMISS

Orientate P1 D Height 750 APPLY > DISMISS

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Select NOZZ-1 101A/REB1) disambungkan ke CYLI-1 (SUBE-MD-101A/REB1)

Pilih No

Orientate P1 U Height 750 APPLY > DISMISS

Select NOZZ-2 101A/REB1) disambungkan ke CYLI-1 (SUBE-MD-101A/REB1)

Pilih No

D. PIPEWORK MODELLING

D.1. Piping In PDMS : Basic Concepts

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D.2. Piping Specifications

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D.4. PIPING ZONE

D.4.1. MEMBUAT PIPE-1/B1 (BRANCH 1) Klik DESIGN > PIPEWORK > CREATE > ZONE

Klik OK

CREATE > PIPE

Klik OK

Akan muncul CREATE BRANCH berikut

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APPLY

Select NOZZLE-2 (EQUIP-> P-102B > SUBE -> 1)

APPLY

Select NOZZLE-2 (EQUIP-> P-102A > SUBE -> 1) DISMISS

CREATE > COMPONENTS

Check List FORWARDS dan AUTO CONN Select GASKET > CREATE

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OK

Select FLANGE > CREATE

OK

Klik Commend Line BY E400

OK

Select GASKET > CREATE Select FLANGE > CREATE Select ELBOW > CREATE

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32 OK Piping Components ROTATE > 180 DISMISS DISMISS BY E200 ENTER

Select TEE > CREATE

OK

Piping Components ROTATE > 90 DISMISS

THRO ID CURSOR > NOZZLE-1 (EQUIP-> T-102A > SUBE -> 1) Select ELBOW > CREATE

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OK

Piping Components ROTATE > 180

THRO ID CURSOR > NOZZLE-2 (EQUIP-> P-102A > SUBE -> 1) DISMISS

Select FLANGE > CREATE BY W200

Select GASKET > CREATE Select VALVE > CREATE

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OK

Select GASKET > CREATE Select FLANGE > CREATE Select BRANCH -> PIPE-1/B1

Select NOZZLE-2 (EQUIP-> P-102A > SUBE -> 1)

Pada Piping Components Check BACKWARD

Select GASKET > CREATE Select FLANGE > CREATE

D.4.2. MEMBUAT PIPE-1/B2 (BRANCH 2) Pada MEMBER DRAWLIST

Klik PIPE -> PIPE-1 CREATE > BRANCH

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OK

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APPLY

Select NOZZLE-1 (EQUIP-> T-102A > SUBE -> 1)

TAIL > TO TEE

APPLY > TEE > DISMISS CREATE > COMPONENTS

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Select GASKET > CREATE Select FLANGE > CREATE

E. TUGAS:

1. Cobalah merouting pipa untuk BRANCH-3 antara NOZZLE-1 pada P-102A dan NOZZLE-1 pada P-102B. Dilengkapi dengan CHECK VALVE dan TEE untuk BRANCH selanjutnya.

2. Buatlah alat-alat utilitas (Cooling Tower, Clarifier, SandF Filter, Ion-Exchange, dll). Kemudian buat sistem perpipaannya dengan menggunakan software PDMS.