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IMPROVING MECHANICAL PLATFORM AND NAVIGATION SYSTEM OF AN EXISTING MOBILE ROBOT

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By Mario Gunawan

A Bachelor’s Thesis

Submitted to the Faculty of Engineering MECHATRONICS DEPARTMENT

In partial fulfillment of the requirements for

BACHELOR OF SCIENCES WITH A MAJOR IN MECHATRONICS

SWISS GERMAN UNIVERSITY Campus German Centre Bumi Serpong Damai – 15321

Island of Java, Indonesia www.sgu.ac.id

July 2008

Revision after the Thesis Defense on 13th of August 2008

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Mario Gunawan I hereby declare that this submission is my own work and to the best of my knowledge, it contains no material previously published or written by another person, not material which to a substantial extent has been accepted for the award of may other degree or diploma at any educational institution, except where due acknowledgement is made in the thesis.

_______________________________________ ________________

Mario Gunawan Date

Approved by:

________________________________________ __________________

Edward Boris Manurung, M.E Date

________________________________________ __________________

Tutuko Prajogo, PhD Date

______________________________________ _________________

Chairman of the Examination Steering Committee Date

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Mario Gunawan ABSTRACT

IMPROVING MECHANICAL PLATFORM AND NAVIGATION SYSTEM OF AN EXISTING MOBILE ROBOT

By Mario Gunawan

SWISS GERMAN UNIVERSITY Bumi Serpong Damai

Edward Boris Manurung, M.E Tutuko Prajogo, PhD

This thesis project is intended to improve mechanical platform and navigation system of an existing mobile robot. The improvements are made based on the analysis of previous system. The major weaknesses in mechanical platform and driving system are solved so the robot has a better maneuver ability and working area. The response and effectiveness of the orientation system are doubled by using additional electronic compass sensor. Improvement in navigation system includes a mechanical stability system and separated transmitter-receiver laser target system. The improved navigation system was tested under indoor environment. The test results showed that the robot performed satisfactorily in navigation and position measurement system.

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Mario Gunawan DEDICATION

I dedicate this thesis to God, my family, my advisors, and all of my colleagues at SGU.

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Mario Gunawan ACKNOWLEDGMENTS

I would like to thank Edward Boris Manurung, M.E and Tutuko Prajogo, PhD, my thesis advisors, who gave their time and efforts to help me to complete my thesis on time.

I would like also to thank Dipl. Ing Maralo Sinaga in solving electrical problems.

The author also would like to thank Mr. Cepi Muhamad Hanafi, SST for his knowledge support and guidance during the completion of this thesis

To all my lecturers in SGU, without your help and assistance over these four years I would not have been in this current place.

Thanks also to Herry Prasetyo, Leonardo Gemuruh, Yodi Adianto, Teja Wibisana, Alzadika Djuhardi, Alexandra Lowe and the others for their supports physically and mentally.

At last but not least, the author would like to show his gratitude to his parents for their mental and financial supports. The helps and supports from the author’s colleagues and from SGU’s office boys must not be taken lightly as well.

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Mario Gunawan

STATEMENT BY THE AUTHOR...2

ABSTRACT...3

DEDICATION...4

ACKNOWLEDGMENTS ...5

TABLE OF CONTENTS...6

LIST OF FIGURES ...8

LIST OF TABLES...11

CHAPTER 1 – INTRODUCTION ...12

1.1 Background ...12

1.2 Thesis Objectives ...12

1.3 Thesis Scope ...12

1.4 Thesis Limitation ...12

1.5 Problem Identification ...13

1.6 Thesis Structure ...13

CHAPTER 2 – LITERATURE REVIEW ...14

2.1 Navigation...14

2.2 Position Measurement...15

2.3 Related Work ...17

CHAPTER 3 – METHODOLOGY ...22

3.1 System Design Overview...22

3.2 Laser Target Finder System...23

3.3 Orientation System...25

3.4 Mechanical Design and Driving System...25

3.4.1 Mechanical Platforms ...27

3.4.2 Mechanical Stability System...32

3.5 Electrical Design...35

3.5.1 Controller ...35

3.5.2 DC Motor controller ...38

3.5.3 Optical Encoder ...39

3.5.4 Laser Target Finder Sensor...40

3.5.5 Ultrasonic Sensor ...41

3.5.6 Hitachi® HM55B Compass Module...42

3.5.7 Power Supply ...43

3.6 Software and Programming ...45

3.6.1 Microcontroller assembler and downloader...45

3.6.2 Flowchart Design ...46

3.7 Mobile Robot Position Calculation Method ...52

3.7.1 Artificial Landmark Recognition...52

3.7.2 Odometry Method...53

3.8 Bluetooth Wireless Communication System ...54

3.9 Monitoring and Controlling System ...56

3.10 Mapping System ...57

CHAPTER 4 – RESULT & DISCUSSION...58

4.1 Mechanical Aspect...58

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Mario Gunawan

4.1.1 Body of Mobile Robot ...58

4.1.2 Stability System ...59

4.1.3 Placement of PING))) Ultrasonic Sensor...59

4.1.4 Assembly of Mobile Robot...60

4.1.5 Landmark ...61

4.2 Electrical Aspect ...62

4.2.1 DC Motors ...62

4.2.2 DC Motor Controller Board...66

4.2.3 Power Supply ...67

4.2.4 7805 Regulator Board ...68

4.3 Control aspect ...68

4.3.1 HM55B Compass Experiment ...68

4.3.2 Laser Target Finder Sensor Experiment ...72

4.3.3 PING))) Ultrasonic Sensor Experiment ...74

4.3.4 Mobile Robot Position Measurement ...76

CHAPTER 5 – CONCLUSION AND RECOMMENDATION ...80

GLOSSARY ...81

REFERENCES ...82

Appendix A – Wiring Diagram...83

Appendix B – Mechanical Drawing ...84

Appendix C – Datasheet ...96

CURRICULUM VITAE...123

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