E - 1. Cylinder Head. Nomor Petunjuk. Bagian yang diservice. Nomor Part Uraian Part Jumlah Nomor Serie Catatan

(1)

(2)

11

Bagian yang diservice F.R.T. Nomor_Petunjuk Nomor Part Uraian Part Jumlah Nomor Serie Catatan

06.2006

2

1 11105-KCJ-660 PIPE COMP., AIR SUCTION 1 2 12000-KFB-750 HEAD ASSY., CYLINDER 1 3 12204-439-305 GUIDE, IN. VALVE (OS) 1 4 12206-KCN-305 GUIDE, EX. VALVE (OS) 1 5 12251-KPK-941 GASKET, CYLINDER HEAD 1 6 12271-383-000 RUBBER, OIL SEAL 1 7 12331-KCJ-710 COVER, L. CYLINDER HEAD 1 8 12339-KT0-710 GASKET, PULSE GENERATOR BASE 1 9 12361-383-000 CAP, TAPPET ADJUSTING HOLE 2 10 16210-KCJ-660 INSULATOR, CARBURETOR 1 11 16214-KCJ-660 GASKET, CARBURETOR INSULATOR 1 12 16222-MV4-300 NUT, SQUARE, 5MM 1 13 16223-KS5-000 BAND, INSULATOR 1 14 31918-KCS-920 PLUG, SPARK 1 98069-58911 PLUG, SPARK (DP8EA-9) (NGK) 1 98069-58921 PLUG, SPARK (X24EP-U9) (DENSO) 1 15 90004-GHB-700 BOLT, FLANGE, 6X35 (NSHF) 4 16 90023-MM5-000 BOLT, RECESSED, 5X28 1 17 90041-KW1-900 BOLT, STUD, 7X35 2 18 90081-KBB-900 BOLT, SOCKET, 6X117 1 19 90091-MM5-640 BOLT, SOCKET, 6X22 2 20 90442-028-000 WASHER, SEALING, 8MM 4 KCJ8E1

Cylinder Head

E - 1

PIPE, SECONDARY AIR ... 0.3 HEAD, CYLINDER ... 3.5 GUIDE, INTAKE VALVE(ONE) ... 3.5 GUIDE, VALVE :FOR 1 VEHICLE ... 3.8 GUIDE, EXHAUST VALVE(ONE) ... 3.5 GUIDE, VALVE :FOR 1 VEHICLE ... 3.8 GASKET, CYLINDER HEAD ... 2.7 COVER, CYLINDER HEAD SIDE

:LEFT ... 0.2 INSULATOR, THROTTLE BODY/

CARBURETOR ... 0.4 PLUG, SPARK ... 0.1

(3)

2

21 90443-107-000 NUT, CAP, 8MM 4 22 91301-KFN-900 O-RING, 75X2.5 1 23 91301-200-000 O-RING, 10X1.6 2 24 91303-KK3-830 O-RING, 35X3 (ARAI) 2 25 91304-HB3-003 O-RING, 33.5X3.0 1 26 91305-PE2-003 O-RING, 9.8X1.9 2 27 94101-06000 WASHER, PLAIN, 6MM 1 28 94301-08140 DOWEL PIN, 8X14 2 29 94301-10120 DOWEL PIN, 10X12 1 30 96001-06016-00 BOLT, FLANGE, 6X16 2 31 96001-06022-00 BOLT, FLANGE, 6X22 2 KCJ8E1

Cylinder Head

E - 1

(4)

13

06.2006

2

Camshaft / Valve

E - 2

1 12208-413-003 SEAL, VALVE STEM (ARAI) 2 2 14100-KCJ-710 CAMSHAFT COMP. 1 3 14431-KEH-900 ARM, VALVE ROCKER 2 4 14451-437-000 SHAFT, VALVE ROCKER ARM 2 5 14456-KG2-950 PLATE, VALVE ROCKER ARM SHAFT 1 SETTING 6 14711-KBB-900 VALVE, IN. 1 7 14721-KBB-900 VALVE, EX. 1 8 14751-383-005 SPRING, VALVE OUTER 2 (NIPPON HATSUJO) 9 14761-383-005 SPRING, VALVE INNER 2 (NIPPON HATSUJO) 10 14771-107-020 RETAINER, VALVE SPRING 2 11 14775-107-000 SEAT, VALVE SPRING OUTER 2 12 14776-107-010 SEAT, VALVE SPRING INNER 2 13 14781-HA0-770 COTTER, VALVE 4 14 90012-KN6-930 SCREW, TAPPET ADJUSTING 2 15 90206-250-000 NUT, TAPPET ADJUSTING 2 16 93600-06016-0A SCREW, FLAT, 6X16 1

KCJ8E2

CAMSHAFT ... 2.6 ARM, INTAKE VALVE ROCKER(ONE) . 2.5 ARM, EXHAUST VALVE ROCKER(ONE) 2.5 FOR 1 VEHICLE ... 2.5 VALVE, INTAKE(ONE)... 3.0 VALVE :FOR 1 VEHICLE ... 3.2 VALVE, EXHAUST(ONE) ... 3.0 VALVE :FOR 1 VEHICLE ... 3.2 SPRING AND/OR STEM SEAL,

INTAKE VALVE(ONE)... 2.8 SPRING AND/OR STEM SEAL,

EXHAUST VALVE(ONE) ... 2.8 SPRING AND/OR STEM SEAL,

(5)

2

1 14321-KEH-900 SPROCKET, CAM (34T) 1

2 14401-KCJ-711 CHAIN, CAM (102L) 1

3 14500-KBB-900 TENSIONER, CAM CHAIN 1

4 14520-KCJ-661 LIFTER ASSY., TENSIONER 1

5 14523-KEH-910 GASKET, TENSIONER LIFTER 1 6 14535-437-000 BOLT, CAM CHAIN TENSIONER 1 PIVOT 7 14550-KCJ-710 GUIDE, CAM CHAIN 1

8 90002-KW1-900 BOLT, FLANGE, 6X10 2 9 90005-KY7-000 SCREW, PAN, 6X6 1

10 90071-MG8-000 BOLT, FLANGE SOCKET, 6X16 2 11 90475-703-000 WASHER C, 8MM 1 12 90488-425-000 WASHER, SEALING, 6MM 2 13 91306-MG3-000 O-RING, 9.5X1.5 1

Cam Chain /

Tensioner

E - 3

KCJ8E3 SPROCKET, CAM ... 0.7 CHAIN, CAM ... 1.5 TENSIONER, CAM CHAIN ... 1.6 LIFTER, TENSIONER ... 0.4 GUIDE, CAM CHAIN ... 2.7

(6)

15

06.2006

2

Cylinder

E - 4

1 12100-KCN-000 CYLINDER COMP. 1 2 12191-KCN-000 GASKET, CYLINDER 1 3 94301-10200 DOWEL PIN, 10X20 2 KCJ8E4 CYLINDER ... 3.0 GASKET, CYLINDER ... 2.9

(7)

2

1 11330-KCJ-670 COVER COMP., R. CRANKCASE 1 2IN 11330-KCJ-950 COVER COMP., R. CRANKCASE 1 IN

2 11393-KT0-710 GASKET, R. COVER 1

3 15650-KCN-000 GAUGE, OIL LEVEL 1 IN 15650-KPM-850 GAUGE, OIL LEVEL 1 2IN 4 22810-437-000 LEVER COMP., CLUTCH 1

5 22815-428-000 SPRING, CLUTCH LEVER 1

6 91201-KEH-900 OIL SEAL, 12X22X5 1

91201-KEH-910 OIL SEAL, 12X22X5 1

7 91307-035-000 O-RING, 18X3 1 8 94301-08140 DOWEL PIN, 8X14 2 9 94305-30102 PIN, SPRING, 3X10 1 10 96001-06040-00 BOLT, FLANGE, 6X40 11 11 96001-06050-00 BOLT, FLANGE, 6X50 1

Right Crankcase

Cover

E - 5

KCJ8E5

COVER, CRANKCASE :RIGHT ... 0.8 GASKET, CRANKCASE COVER :

RIGHT ... 0.7 LEVER, CLUTCH ... 0.8

(8)

17

06.2006

2

Clutch

E - 6

1 15451-107-000 WASHER, OIL FILTER ROTOR LOCKING 1

2 22100-KCN-000 OUTER COMP., CLUTCH 1

3 22121-KCS-650 CENTER COMP., CLUTCH 1

4 22125-KW7-900 SEAT, JUDDER SPRING 1

5 22131-KCN-000 GUIDE, CLUTCH OUTER 1

6 22201-MJ8-000 DISK, CLUTCH FRICTION 1

7 22201-166-000 DISK, CLUTCH FRICTION 4

8 22311-KN4-680 PLATE, CLUTCH 4

9 22350-107-010 PLATE, CLUTCH PRESSURE 1

10 22361-437-000 PLATE, CLUTCH LIFTER 1

11 22366-KFB-000 ROD, CLUTCH LIFTER 1

12 22401-KCJ-710 SPRING, CLUTCH 4

13 22402-KW7-900 SPRING, JUDDER 1

14 90050-357-000 BOLT, SPECIAL FLANGE, 6X22 4

15 90232-KPK-940 NUT, LOCK, 16MM 1

16 90461-107-000 WASHER B, SPLINE, 20MM 1

17 91008-KK6-000 BEARING, RADIAL BALL, 16003 1

KCJ8E6

OUTER, CLUTCH ... 1.1 CENTER, CLUTCH ... 1.1 DISC, CLUTCH FRICTION ... 1.1 .NOTE: Same time for two units

or more

PLATE, CLUTCH PRESSURE ... 1.1 PLATE, CLUTCH LIFTER ... 0.8 ROD, CLUTCH LIFTER ... 0.7 SPRING, CLUTCH ... 0.8 .NOTE: Same time for two units

or more

(9)

2

1 15100-KFB-000 OIL PUMP ASSY. 1

2 15131-KCN-000 GEAR, OIL PUMP DRIVE (34T) 1 3 15331-399-000 ROTOR, OIL PUMP INNER (YAMADA) 1 4 15332-399-000 ROTOR, OIL PUMP OUTER (YAMADA) 1 5 15430-440-030 ROTOR COMP., OIL FILTER 1

6 15436-107-000 CAP, OIL FILTER ROTOR 1

7 15441-KCS-650 THROUGH, OIL 1

8 15446-107-000 SPRING, OIL THROUGH 1

9 15459-KT0-710 GASKET, OIL FILTER CAP 1

10 23121-KCN-000 GEAR, PRIMARY DRIVE (22T) 1 11 90101-440-000 SCREW, FLAT, 6X30 2

12 90231-KPK-940 NUT, LOCK, 16MM 1

13 90434-KN6-930 WASHER, 16MM 1

14 91304-KK3-830 O-RING, 9.4X2.4 2

15 92101-05020-0A BOLT, HEX., 5X20 2

Oil Pump

E - 7

KCJ8E7

PUMP ASSY., OIL ... 0.9 GEAR, OIL PUMP DRIVE ... 0.8 ROTOR, OIL PUMP ... 1.0 .NOTE: Same time for two units

ROTOR, OIL FILTER ... 0.9 CAP, OIL FILTER ROTOR ... 0.8 GEAR, PRIMARY DRIVE ... 1.1

(10)

19

06.2006

2

Left Crankcase

Cover

E - 8

1 11341-KCJ-670 COVER, L. CRANKCASE 1 2IN 11341-KCJ-950 COVER, L. CRANKCASE 1 IN 2 11355-KCJ-670 COVER, REDUCTION GEAR 1 2IN 11355-KCN-000 COVER, REDUCTION GEAR 1 IN 3 11360-KCJ-660 COVER COMP., L. RR. CRANKCASE 1 IN 11360-KCJ-670 COVER COMP., L. RR. CRANKCASE 1 2IN

4 11395-KCN-000 GASKET, L. COVER 1

5 90084-KCJ-670 CAP, A.C. GENERATOR 1 2IN 90084-KCJ-710 CAP, A.C. GENERATOR 1 IN 6 90087-KCJ-670 CAP, 30MM 1 2IN 90087-KCJ-710 CAP, 30MM 1 IN 7 90703-HC4-000 DOWEL PIN, 10X14 2 8 91303-377-000 O-RING, 13.8X2.5 1 9 91304-MN5-003 O-RING, 63X3 (ARAI) 1 10 91356-KEH-910 O-RING, 30MM 1 11 96001-06020-00 BOLT, FLANGE, 6X20 1 12 96001-06025-00 BOLT, FLANGE, 6X25 2 13 96001-06040-00 BOLT, FLANGE, 6X40 4 14 96001-06050-00 BOLT, FLANGE, 6X50 1 15 96001-06060-00 BOLT, FLANGE, 6X60 1 16 96001-06070-00 BOLT, FLANGE, 6X70 2 KCJ8E8

COVER, CRANKCASE :LEFT ... 0.7 COVER, REDUCTION GEAR ... 0.1 COVER, CRANKCASE :LEFT REAR .... 0.1 GASKET, CRANKCASE COVER :

(11)

2

1 28125-KFC-791 OUTER COMP., STARTING CLUTCH 1 2 30300-HA0-033 IGNITION PULSE GENERATOR ASSY. 1 (TEC) 3 31110-KCJ-660 FLYWHEEL COMP. 1 4 31120-KCJ-660 STATOR COMP. 1 5 32975-KCN-000 GUIDE, A.C. GENERATOR CORD 1 6 90085-413-781 BOLT, SOCKET, 6MM 6 7 90089-KAS-900 BOLT, FLANGE SOCKET, 5X14 2 8 90163-KCN-000 BOLT, UBS, 10X48 1 9 90403-KN6-930 WASHER, 10X24 1 10 96001-06032-00 BOLT, FLANGE, 6X32 3

Generator

E - 9

KCJ8E9

CLUTCH, STARTING ONE WAY ... 0.8 GENERATOR, IGNITION PULSE ... 0.6 ROTOR OR FLYWHEEL ... 0.8 STATOR ... 0.7

(12)

21

06.2006

2

Starting Gear

E - 10

1 28110-KCN-000 GEAR COMP., STARTING DRIVEN (56T) 1 2 28114-KN6-930 COLLAR, STARTING DRIVEN GEAR 1

3 28130-KEH-600 GEAR COMP., STARTER REDUCTION 1 4 28132-KN6-930 SHAFT, REDUCTION GEAR 1 5 28140-KCN-000 GEAR, IDLE (15T/16T) 1 6 28142-KW1-900 SHAFT, IDLE GEAR 1

KCJ8E10

GEAR, STARTER DRIVEN ... 0.7 GEAR, STARTER REDUCTION ... 0.2 GEAR, STARTER IDLE ... 0.5

(13)

2

1 31200-KPK-901 MOTOR ASSY., STARTING 1

2 31201-KFK-003 HOLDER SET, BRUSH (MITSUBA) 1 3 31201-MBE-008 TERMINAL SET, BRUSH 1

4 31204-KS5-901 SPRING, CARBON BRUSH 2 5 31205-KFK-003 BOLT, SETTING 2 6 31207-MBE-008 RING 2 7 90071-MB0-000 NUT-WASHER, 6MM 2 8 91309-425-003 O-RING, 24.4X3.1 (ARAI) 1 9 91320-MBE-008 O-RING 2 10 91320-MB0-000 O-RING 1 11 95801-06028-00 BOLT, FLANGE, 6X28 2

Starting Motor

E - 11

KCJ8E11 MOTOR, STARTING ... 0.3 HOLDER, BRUSH(STARTER) ... 0.5 TERMINAL, BRUSH(STARTER) ... 0.5

(14)

23

06.2006

2

Crankcase

E - 12

KCJ8E12 1 11100-KCJ-711 CRANKCASE COMP., R. 1 2 11191-KCN-000 GASKET, CRANKCASE 1 3 11200-KCJ-711 CRANKCASE COMP., L. 1

4 12361-383-000 CAP, TAPPET ADJUSTING HOLE 1 5 14513-KBB-900 PLATE, CAM CHAIN SETTING 1 6 15421-107-000 SCREEN, OIL FILTER 1

7 15426-107-000 SPRING, OIL FILTER SCREEN 1 8 22838-437-000 HOLDER, CLUTCH WIRE 1

9 32976-KCT-690 CLAMPER, WIRE HARNESS 1 10 35750-GS3-003 CONTACT, NEUTRAL SWITCH 1 11 35752-KCT-690 SPACER, NEUTRAL SWITCH 1 12 90031-KN6-930 BOLT A, CYLINDER STUD 2

13 90032-KN6-930 BOLT B, CYLINDER STUD 2

14 90703-HC4-000 DOWEL PIN, 10X14 4 15 91008-KCN-003 BEARING, NEEDLE, 21MM 1 16 91106-KB4-003 BEARING, NEEDLE, 15MM 1 17 91206-KCS-920 OIL SEAL, 14X28X7 1 18 91303-KK3-830 O-RING, 35X3 (ARAI) 1 19 91312-107-000 O-RING, 7X1.7 1 20 95701-06012-08 BOLT, FLANGE, 6X12 1 21 96001-06014-00 BOLT, FLANGE, 6X14 1 22 96001-06050-00 BOLT, FLANGE, 6X50 10 23 96001-06060-00 BOLT, FLANGE, 6X60 1 CRANKCASE :RIGHT ... 4.8 CRANKCASE :BOTH ... 5.4 GASKET, CRANKCASE ... 4.3 CRANKCASE :LEFT ... 4.9 CRANKCASE :BOTH ... 5.4 SCREEN, OIL FILTER ... 0.1 SWITCH, NEUTRAL ... 0.2 BEARING, GEARSHIFT DRUM :

RIGHT ... 4.5 BEARING, COUNTERSHAFT :

BOTH ... 4.7 BEARING, MAINSHAFT AND

(15)

2

1 13000-KCN-D10 CRANKSHAFT COMP. 1

2 13011-KEH-305 RING SET, PISTON (STD.) 1

13021-KEH-305 RING SET, PISTON (0.25) -1

13031-KEH-305 RING SET, PISTON (0.50) -1

3 13101-KPK-900 PISTON (STD.) 1 13102-KPK-900 PISTON (0.25) -1 13103-KPK-900 PISTON (0.50) -1 4 13111-440-000 PIN, PISTON 1 5 14311-KN6-931 SPROCKET, TIMING (17T) 1 6 90701-HB6-010 KEY, WOODRUFF, 25X14X4 1 7 91001-KCN-003 BEARING, RADIAL BALL, 28X72X18 2 8 94601-15000 CLIP, PISTON PIN, 15MM 2

Crankshaft / Piston

E - 13

KCJ8E13

CRANKSHAFT ... 4.6 RING, PISTON AND/OR PISTON

(ONE) ... 3.1 SPROCKET, TIMING ... 4.6 BEARING, CRANKSHAFT :LEFT ... 4.9 BEARING, CRANKSHAFT :RIGHT ... 4.5 BEARING, CRANKSHAFT :BOTH ... 5.1

(16)

25

06.2006

2

1 11108-KCJ-710 PLATE, BEARING SETTING 1 2 23211-KPK-900 MAINSHAFT, TRANSMISSION 1 3 23221-KPK-940 COUNTERSHAFT, TRANSMISSION 1 4 23421-KCJ-711 GEAR, COUNTERSHAFT LOW 1 5 23427-439-000 COLLAR, COUNTERSHAFT LOW GEAR 1 6 23431-KFB-000 BUSH, 20MM 1 7 23431-437-000 BUSH, 20MM 1 8 23441-KCJ-710 GEAR, MAINSHAFT SECOND (16T) 1 9 23451-KCJ-710 GEAR, COUNTERSHAFT SECOND (27T) 1 10 23452-KW1-900 BUSH, 20X23X9 1 11 23461-KCJ-710 GEAR, MAINSHAFT THIRD & FOURTH (25T/24T) 1 12 23471-KCJ-710 GEAR, COUNTERSHAFT THIRD (32T) 1 13 23491-KCJ-710 GEAR, COUNTERSHAFT FOURTH (25T) 1 14 23501-KCJ-710 GEAR, MAINSHAFT FIFTH (31T) 1 15 23511-KCJ-710 GEAR, COUNTERSHAFT FIFTH (28T) 1 16 23512-KCJ-710 GEAR, MAINSHAFT TOP (27T) 1 17 23513-KCJ-710 GEAR, COUNTERSHAFT TOP (22T) 1 18 23801-KK1-010 SPROCKET, DRIVE (13T) 1 19 23811-KR3-600 PLATE A2, FIXING 1 20 90451-107-000 WASHER, THRUST, 15MM 1 21 90451-365-000 WASHER, THRUST, 15MM 1 22 90452-437-000 WASHER, THRUST, 16.5MM 1 23 90454-107-000 WASHER, THRUST, 20MM 2 24 90455-107-000 WASHER A, SPLINE, 20MM 2 25 90463-437-000 WASHER, SPLINE, 22MM 2

Transmission

E - 14

KCJ8E14 MAINSHAFT, TRANSMISSION ... 4.5 .Replace countershaft add ... 0.2 COUNTERSHAFT, TRANSMISSION .... 4.5 .Replace mainshaft add ... 0.2 SPROCKET, DRIVE ... 0.2 BEARING, MAINSHAFT :RIGHT ... 4.5 BEARING, MAINSHAFT :BOTH ... 4.7 BEARING, MAINSHAFT AND

COUNTERSHAFT :ALL ... 4.9 BEARING, MAINSHAFT :LEFT ... 4.5 BEARING, COUNTERSHAFT :LEFT .... 4.5

(17)

2

KCJ8E1

26 90464-360-000 WASHER, COUNTERSHAFT THIRD SPLINE 1 27 90465-360-000 WASHER, LOCK 1 28 90601-437-000 CIRCLIP, EXTERNAL, 22MM 2 29 90605-200-000 SET RING, 20MM 2 30 91005-KCN-003 BEARING, RADIAL BALL, 20X55X11 1 31 91015-KK6-003 BEARING, RADIAL BALL, 6202U 1 32 91201-KCS-920 OIL SEAL, 20X34X7 1 33 92101-06010-0A BOLT, HEX., 6X10 2 34 96100-62040-00 BEARING, RADIAL BALL, 6204 1 35 96600-06016-08 BOLT, SOCKET, 6X16 1

Transmission

E - 14

KCJ8E14

MAINSHAFT, TRANSMISSION ... 4.5 .Replace countershaft add ... 0.2 COUNTERSHAFT, TRANSMISSION .... 4.5 .Replace mainshaft add ... 0.2 SPROCKET, DRIVE ... 0.2 BEARING, MAINSHAFT :RIGHT ... 4.5 BEARING, MAINSHAFT :BOTH ... 4.7 BEARING, MAINSHAFT AND

COUNTERSHAFT :ALL ... 4.9 BEARING, MAINSHAFT :LEFT ... 4.5 BEARING, COUNTERSHAFT :LEFT .... 4.5

(18)

27

06.2006

2

Gearshift Drum

E - 15

1 24211-KW1-900 FORK, R. GEARSHIFT 1 2 24221-427-010 FORK, L. GEARSHIFT 1 3 24231-107-010 FORK, CENTER GEARSHIFT 1 4 24241-KCS-650 SHAFT, GEARSHIFT FORK GUIDE 1 5 24301-KCJ-710 DRUM, GEARSHIFT 1 6 24411-446-650 CAM, GEARSHIFT 1 7 24430-KCJ-710 STOPPER COMP., GEARSHIFT DRUM 1 8 24435-KPK-900 SPRING, SHIFT DRUM STOPPER 1 9 24610-446-650 SPINDLE COMP., GEARSHIFT 1 10 24621-446-650 PLATE, GEARSHIFT 1 11 24631-107-000 SPRING, GEARSHIFT PLATE 1 12 24651-437-000 SPRING, GEARSHIFT RETURN 1 13 35753-KG2-951 ROTOR, NEUTRAL SWITCH 1

14 90023-KW1-900 BOLT, GEARSHIFT DRUM STOPPER

ARM PIVOT 1

15 90408-KW1-900 WASHER, 6MM 1 16 90451-001-000 WASHER, THRUST, 14MM 2 17 93101-06025-0A BOLT, HEX., 6X25 1 18 94251-10000 PIN, LOCK, 10MM 1 19 94510-12000 CIRCLIP, EXTERNAL, 12MM 1 20 94510-14000 CIRCLIP, EXTERNAL, 14MM 1 21 96220-40100 ROLLER, 4X10 1 KCJ8E15 FORK, GEARSHIFT ... 4.4 DRUM, GEARSHIFT ... 4.4 CAM, SHIFT DRUM ... 1.2 STOPPER OR SPRING,

SHIFT DRUM ... 1.2 SPINDLE, GEARSHIFT ... 1.2

(19)

2

1 28211-KCJ-710 PINION, KICK STARTER 1 2 28221-KCJ-710 RATCHET, KICK STARTER 1 3 28251-KC6-000 SPINDLE, KICK STARTER 1 4 28253-KCJ-710 SPRING, KICK STARTER RATCHET 1 5 28254-437-000 SEAT, RATCHET SPRING 1 6 28261-KCJ-710 SPRING, KICK STARTER 1 7 28262-437-000 COLLAR, KICK SPINDLE 1 8 28263-KCJ-710 RETAINER, STARTER SPRING 1 9 90004-437-000 BOLT, KICK RATCHET 1 10 90401-KCJ-710 WASHER, 12MM 1 11 90453-107-000 WASHER A, THRUST, 20MM 1 12 90459-107-000 WASHER, THRUST, 12MM 1 13 91204-KCS-920 OIL SEAL, 16X28X7 1 14 94510-16000 CIRCLIP, EXTERNAL, 16MM 1 15 94510-20000 CIRCLIP, EXTERNAL, 20MM 1

Kick Starter Spindle

E - 16

KCJ8E16

SPINDLE, KICK STARTER ... 4.5 OIL SEAL, KICK STARTER

(20)

29

06.2006

2

1 16010-428-671 GASKET SET 1

2 16012-KCJ-661 NEEDLE SET, JET 1

3 16013-439-921 FLOAT SET 1

4 16014-KPS-851 TOP SET 1

5 16015-KCJ-710 CHAMBER SET, FLOAT 1

6 16016-KRE-901 SCREW SET A 1

7 16018-KCJ-661 ARM SET, LINK 1

8 16021-KCJ-661 DIAPHRAGM SET, PUMP 1

9 16028-KBW-901 SCREW SET B 1

10 16029-426-003 SCREW SET C 1

11 16033-KCJ-931 LINK SET 1

12 16037-KCJ-710 STAY SET 1

13 16038-KCJ-661 STAY SET, CHOKE 1

14 16048-KCJ-661 VALVE SET, AIR CUT 1

15 16100-KCJ-661 CARBURETOR ASSY. (PD9BF A) 1 16 16111-KCJ-661 VALVE, THROTTLE 1

17 16155-397-971 VALVE COMP., FLOAT 1

18 16165-KCJ-951 HOLDER, NEEDLE JET 1

19 16168-382-014 HOLDER, JET 1

20 16176-HM8-B01 SCREEN, FUEL STRAINER 1 21 16198-KCJ-661 TUBE COMP. 1 22 16199-KCJ-710 TUBE 1 23 93600-05010-1H SCREW, FLAT, 5X10 1 24 93892-03008-18 SCREW-WASHER, 3X8 2 25 93892-04008-18 SCREW-WASHER, 4X8 1

Carburetor

E - 17

KCJ8E17 NEEDLE, JET ... 0.9 FLOAT OR FLOAT VALVE ... 0.6 TOP SET, CARBURETOR ... 0.4 CHAMBER, FLOAT ... 0.5 ARM SET, THROTTLE VALVE LINK ... 0.7 PUMP SET, ACCELERATOR ... 0.5 LINK SET, THROTTLE ... 0.6 VALVE, AIR CUT ... 0.4 CARBURETOR ASSEMBLY ... 0.6 VALVE, THROTTLE ... 0.7 JET, MAIN ... 0.6

(21)

2

26 93892-04012-18 SCREW-WASHER, 4X12 5 27 93892-04014-18 SCREW-WASHER, 4X14 2 28 93892-04016-18 SCREW-WASHER, 4X16 3 29 93892-05010-18 SCREW-WASHER, 5X10 1 30 95002-02659 CLIP, TUBE (B6.5) 2 31 99101-GHB-1220 JET, MAIN, #122 1

32 99103-KBA-0380 JET, SLOW, #38 1

Carburetor

E - 17

(22)

31

06.2006

3

1 33120-KCJ-661 HEADLIGHT UNIT 1 2 33130-KCJ-661 SOCKET COMP., HEADLIGHT 1 3 34901-KC5-003 BULB, HEADLIGHT (12V 35/36.5W) 1 4 34908-GAC-003 BULB, WEDGE BASE (12V 3.4W) 1 5 61300-KCJ-660 CASE, HEADLIGHT 1 6 61302-KCK-900 COLLAR, HEADLIGHT CASE 2 7 61303-KCJ-660 NUT, R. HEADLIGHT CASE 1 8 61303-198-D00 NUT, R. HEADLIGHT CASE 1 9 61304-KCJ-660 COLLAR, HEADLIGHT SETTING 2 10 61311-KCJ-660 STAY, HEADLIGHT 1 11 61312-KBP-900 BOOT, HEADLIGHT BRACKET 2 12 61312-358-300 GROMMET, HEADLIGHT CASE 2

13 61313-KCJ-660ZA BRACKET, R. HEADLIGHT CASE *NH1* BLACK 1 2IN

61313-KCJ-660ZB *NH255M* 61313-KCJ-660ZB SHIMMER SILVER METALLIC 1 IN

14 61314-KCJ-660ZA BRACKET, L. HEADLIGHT CASE

*NH1* BLACK 1 2IN

61314-KCJ-660ZB *NH255M* 61314-KCJ-660ZB SHIMMER SILVER METALLIC 1 IN

15 61315-KCJ-660 STAY, VISOR 1 16 61316-KCJ-660 GUARD, NUMBER PLATE 1 17 61320-KCJ-660 STAY, RUBBER 1 18 61330-KCJ-660 RUBBER, VISOR 1 19 64100-KCJ-660ZA VISOR SET, FR. *TYPE1* 1 20 64386-MS2-000 RUBBER, PIVOT UNDER COVER 4

Headlight

F - 1

KCJ8F1 HEADLIGHT UNIT ... 0.1 SOCKET, HEADLIGHT ... 0.2 BULB, HEADLIGHT ... 0.1 BULB, POSITION LIGHT ... 0.1 CASE, HEADLIGHT ... 0.3 STAY, HEADLIGHT ... 0.8 PLATE, HEADLIGHT :RIGHT ... 0.2 PLATE, HEADLIGHT :BOTH ... 0.3 PLATE, HEADLIGHT :LEFT ... 0.2 PLATE, HEADLIGHT :BOTH ... 0.3 STAY, METER VISOR ... 0.4 VISOR, METER ... 0.2

(23)

3

21 22 90103-MB0-000 90142-KCJ-660 BOLT, SPECIAL FLANGE, 8X28 SCREW, VISOR SETTING 4 2 23 90504-KCJ-660 WASHER, THRUST, 5MM 4 24 93892-05016-07 SCREW-WASHER, 5X16 2 25 94021-05070-0S NUT, CAP, 5MM 4 26 94103-05700 WASHER, PLAIN, 5MM 2 27 96001-06020-00 BOLT, FLANGE, 6X20 4

Headlight

F - 1

KCJ8F1

(24)

33

06.2006

3

Meter

F - 2

1 34908-KM1-671 BULB, WEDGE BASE (T6.5) (12V 3W) 2 2 34908-MB9-871 BULB, WEDGE BASE (12V 1.7W) 5 3 37100-KCJ-661 METER ASSY., COMBINATION 1 4 37110-KCJ-661 COVER 1 5 37120-KCJ-661 BRACKET 1 6 37130-KCJ-661 CASE ASSY., UNDER 1 7 37200-KCJ-661 SPEEDOMETER ASSY. 1 8 37213-KY6-008 KNOB 1 9 37215-MB6-831 CLAMP 1 10 37215-ML0-008 RUBBER, METER SETTING 3 11 37223-KCJ-661 SOCKET COMP. 1 12 37250-KCJ-661 METER ASSY., TACHOMETER & FUEL 1 13 37304-198-901 RUBBER, CUSHION 5 14 37305-KE5-008 SCREW-WASHER, 3X22 3 15 37610-KCJ-661 CASE ASSY., UPPER 1 16 44830-KCJ-660 CABLE ASSY., SPEEDOMETER 1 17 44831-KCJ-880 CABLE, INNER 1 18 86150-KPG-901 EMBLEM, PRODUCT (MARUI) 1 19 90010-KCJ-690 BOLT, SOCKET, 8MM 2 20 90032-KW3-008 SCREW, TAPPING, 4X14 1 21 90035-166-008 SCREW-WASHER, SPECIAL, 4X10 2 22 90101-KY6-008 SCREW, TAPPING, 3X14 7 23 90133-SL9-003 SCREW-WASHER, 3X18 3 24 90158-KM7-911 SCREW, PAN, 2X6 1 25 90525-030-000 WASHER B, HANDLE HOLDER SETTING 3 26 91352-671-003 O-RING, 8.5X1.5 (ARAI) 1 91352-671-004 O-RING, 8.5X1.5 (NOK) 1 27 93903-22380 SCREW, TAPPING, 3X12 4 28 94001-06000-0S NUT, HEX., 6MM 3 KCJ8F2 BULB, METER... 0.4 .NOTE: Same time for two units

or more

METER ASSY., COMBINATION ... 0.4 COVER, METER ... 0.3 BRACKET, METER ... 0.5 CASE, METER :LOWER ... 0.6 SPEEDOMETER ASSEMBLY ... 0.6 SOCKET ASSY., METER BULB ... 0.6 TACHOMETER ASSEMBLY ... 0.6 CASE, METER :UPPER ... 0.5 CABLE, SPEEDOMETER ... 0.2 CABLE, SPEEDOMETER INNER ... 0.1

(25)

3

Handle Lever /

Cable / Mirror

F - 3

1 17910-KCJ-660 CABLE COMP. A, THROTTLE 1 2 17920-KCJ-660 CABLE COMP. B, THROTTLE 1 3 17950-KCJ-660 CABLE COMP., CHOKE 1 4 17962-KCJ-690 LEVER, CHOKE 1 5 22870-KCJ-660 CABLE COMP., CLUTCH 1 6 32161-404-000 BAND B1, WIRE 2 7 35150-KCJ-661 SWITCH ASSY., LIGHTING KILL 1 8 35200-KCJ-661 SWITCH ASSY., WINKER 1 9 35330-413-003 SWITCH COMP., FR. LEVER 1 10 45517-166-006 HOLDER, MASTER CYLINDER 1 11 53140-KCJ-660 GRIP COMP., R. 1 12 53165-MR4-900 GRIP, R. HANDLE 1 13 53166-MR4-900 GRIP, L. HANDLE 1 14 53172-KT7-751 BRACKET, HANDLE LEVER 1 15 53178-KEH-600 LEVER COMP., L. HANDLE 1 16 53180-425-010 BOOT, HANDLE LEVER 1 17 53192-349-690 BOLT, CLUTCH WIRE ADJUSTING 1 18 88113-KCJ-660 CAP, LOCK NUT 2

KCJ8F3

CABLE, THROTTLE ... 0.6 .NOTE: Same time for two units

CABLE, CHOKE ... 0.3 CABLE, CLUTCH ... 0.2 SWITCH, STARTER KILL ... 0.6 SWITCH, WINKER ... 0.6 SWITCH, CLUTCH ... 0.2 GRIP, THROTTLE ... 0.2 GRIP, HANDLE :RIGHT ... 0.2 GRIP, HANDLE :LEFT ... 0.1 BRACKET, HANDLE LEVER :LEFT ... 0.2 LEVER, HANDLE :LEFT ... 0.1 LEVER, HANDLE :BOTH ... 0.2

(26)

35

06.2006

3

Fr. Brake Master

Cylinder

F - 4

1 35340-MA5-671 SWITCH ASSY., FR. STOP 1 2 45126-KCJ-661 HOSE COMP., FR. BRAKE 1 3 45504-410-003 BOOT COMP. 1 4 45506-KA3-731 SPRING 1

5 45510-KEH-601 CYLINDER SUB ASSY., FR. BRAKE

MASTER 1

6 45512-MA6-006 PROTECTOR 1 7 45513-HA2-006 CAP, MASTER CYLINDER 1 8 45517-166-006 HOLDER, MASTER CYLINDER 1 9 45520-MG7-006 DIAPHRAGM 1 10 45521-HA2-006 PLATE, DIAPHRAGM 1 11 45530-MN9-305 CYLINDER SET, MASTER 1 12 53175-KEH-600 LEVER, R. STEERING HANDLE 1 13 90114-166-006 BOLT, HANDLE LEVER PIVOT 1 14 90145-MS9-612 BOLT, OIL, 10X22 2 15 90545-300-000 WASHER, OIL BOLT 4 16 90651-MA5-671 CIRCLIP 1 17 93600-04012-1G SCREW, FLAT, 4X12 2 18 93893-04012-17 SCREW-WASHER, 4X12 1 19 94050-06000 NUT, FLANGE, 6MM 1 20 96001-06022-07 BOLT, FLANGE, 6X22 2 KCJ8F4

SWITCH, FRONT STOP ... 0.1 HOSE, FRONT BRAKE ... 0.4 .INCLUDES: Bleed brakes

CYLINDER, FRONT BRAKE

MASTER ... 0.4 DIAPHRAGM, FRONT BRAKE

MASTER CYLINDER ... 0.1 PISTON SET, FRONT BRAKE

MASTER ... 0.4 LEVER, HANDLE :RIGHT ... 0.1 LEVER, HANDLE :BOTH ... 0.2

(27)

3

1 2 35010-KCJ-660 35011-KEH-600 KEY SET SHUTTER SET, KEY 1 (60KEYTOP1REPORDER) 1 3 35100-KCJ-661 SWITCH ASSY., COMBINATION & LOCK 1 4 35102-KCJ-661 BASE COMP., CONTACT 1 5 35106-KTC-900 COVER, COMBINATION SWITCH 1

6 35121-KEH-600 KEY, BLANK (60KEYTOP2REPORDER) 1

7 53100-KCJ-660 PIPE, STEERING HANDLE 1 8 53104-KCJ-770 WEIGHT A, STEERING HANDLE 2 9 53104-KR3-000 WEIGHT B, HANDLE 2 10 53107-MB6-630 RUBBER B, HANDLE WEIGHT 4 11 53108-MB6-630 RING, HANDLE WEIGHT SNAP 2 12 53230-KEH-600 BRIDGE, FORK TOP 1 13 90104-KEH-600 BOLT, FLANGE, 8X22 2

Handle Pipe /

Top Bridge

F - 5

KCJ8F5 KEY SET ... 0.9 KEY, SHUTTER ... 0.5 .EXCLUDES: Key cutting

SWITCH, COMBINATION & LOCK ... 0.5 BASE, CONTACT ... 0.4 PIPE, STEERING HANDLE ... 0.5 WEIGHT B, HANDLE :LEFT ... 0.2 WEIGHT B, HANDLE :RIGHT ... 0.2 WEIGHT B, HANDLE :BOTH ... 0.4 BRIDGE, FORK TOP ... 0.6

(28)

37

06.2006

3

Steering Stem

F - 6

1 06531-KAN-630 BALL ASSY., STEEL, #6X21 2 2 45155-KCJ-660 CLAMPER A, FR. BRAKE 1 3 50301-041-010 RACE, STEERING TOP BALL 2 4 53211-028-010 RACE, STEERING TOP CONE 1 5 53212-030-010 RACE, STEERING BOTTOM CONE 1 6 53214-001-010 DUST SEAL, STEERING HEAD 1 7 53219-KCJ-660 STEM SUB ASSY., STEERING 1 8 53220-074-000 THREAD COMP., STEERING HEAD TOP 1 9 90102-KGH-900 BOLT, FLANGE, 6X10 1 10 95801-08040-07 BOLT, FLANGE, 8X40 2

KCJ8F6

RACE, STEERING BALL :UPPER ... 1.0 RACE, STEERING BALL :LOWER ... 1.0 RACE, STEERING BALL :BOTH ... 1.0 RACE, STEERING TOP CONE ... 0.5 RACE, STEERING BOTTOM CONE .... 1.2 STEM OR SHAFT ASSY., STEERING .. 1.0 THREAD, STEERING HEAD TOP ... 0.5

(29)

3

1 2 45156-KCJ-660 45451-473-000 CLAMPER B, FR. BRAKE 1 GUIDE, FR. FENDER CABLE 1

3 61100-KCJ-660ZA FENDER, FR. *2TN266* BLACK/MAT BLACK (#15-#20) 1

61100-KCJ-660ZB *2TN662* PEARL TWISTER BLUE/ 61100-KCJ-660ZB MAT BLACK (#15-#20) 1 61100-KCJ-660ZC *2TN535* CANDY GLORY RED-U/

61100-KCJ-660ZC MAT BLACK (#15-#20) 1 2IN

61100-KCJ-660ZD *2TN680* 61100-KCJ-660ZD STARLIGHT SILVER METALLIC/ 61100-KCJ-660ZD MAT BLACK 1 2IN 4 61101-KCJ-690 COLLAR, FR. FENDER SETTING 4

5 61102-KCJ-660 STAY, FR. FENDER 1 6 90105-MCE-750 BOLT, FLANGE, 6X14 1 7 96001-06025-00 BOLT, FLANGE, 6X25 4

Front Fender

F - 7

KCJ8F7

FENDER, FRONT ... 0.2 STAY, FRONT FENDER ... 0.2

(30)

39

06.2006

3

Front Fork

F - 8

1 51400-KCJ-661 FORK ASSY., R. FR. 1 IN 51400-KCJ-671 FORK ASSY., R. FR. 1 2IN 2 51401-KCJ-691 SPRING, FR. FORK 2

3 51410-KCJ-661 PIPE COMP., FR. FORK 2 4 51412-KK4-003 RING, BACK UP 2 5 51412-369-000 SPRING, FR. CUSHION REBOUND 2

6 51420-KCJ-661 CASE COMP., R. FR. BOTTOM 1 IN 51420-KCJ-671 CASE COMP., R. FR. BOTTOM 1 2IN 7 51432-447-731 PIECE, OIL LOCK 2

8 51437-KW6-901 RING, PISTON 2 9 51440-KCJ-691 PIPE, SEAT 2 10 51490-GAA-305 SEAL SET, FR. FORK 2

11 51500-KCJ-661 FORK ASSY., L. FR. 1 IN 51500-KCJ-671 FORK ASSY., L. FR. 1 2IN 12 51520-KCJ-661 CASE COMP., L. FR. BOTTOM 1 IN 51520-KCJ-671 CASE COMP., L. FR. BOTTOM 1 2IN 13 90116-383-721 BOLT, SOCKET, 8X27 2

14 90544-283-000 WASHER, SPECIAL, 8MM 2 15 90601-354-000 RING, OIL SEAL STOP 2 16 91254-GAA-003 DUST SEAL 2 17 94605-27101 BOLT D1, FORK 2 18 94608-50000 O-RING, 23X2.8 2

KCJ8F8

FORK ASSY., FRONT :RIGHT ... 0.5 FORK ASSY., FRONT :BOTH ... 0.7 SPRING, FRONT FORK :LEFT ... 0.2 SPRING, FRONT FORK :RIGHT ... 0.2 SPRING, FRONT FORK :BOTH ... 0.4 PIPE, FRONT FORK :LEFT ... 0.8 PIPE, FRONT FORK :RIGHT ... 0.8 PIPE, FRONT FORK :BOTH ... 1.3 CASE, BOTTOM :RIGHT ... 0.9 CASE, BOTTOM :BOTH ... 1.5 SEAL SET, FRONT FORK :LEFT ... 0.8 SEAL SET, FRONT FORK :RIGHT ... 0.8 SEAL SET, FRONT FORK :BOTH ... 1.3 FORK ASSY., FRONT :LEFT ... 0.5 FORK ASSY., FRONT :BOTH ... 0.7 CASE, BOTTOM :LEFT ... 0.9 CASE, BOTTOM :BOTH ... 1.5

(31)

3

1 2 06451-GE2-405 06455-KPP-901 SEAL SET, PISTON PAD SET, FR. 2 1 3 43352-568-003 SCREW, BLEEDER (NISSIN) 1 4 43353-461-771 CAP, BLEEDER 1 5 45107-GE2-006 PISTON 2 6 45108-KPH-951 SPRING, PAD 1 7 45111-MAJ-G41 RING, STOPPER 1 8 45131-GZ0-006 BOLT, PIN 1 9 45132-166-016 BOOT, PIN BUSH (NISSIN) 1 10 45133-MA3-006 BOOT B 1 11 45215-KPH-951 PIN, HANGER 1 12 45216-166-006 WASHER, WAVE 1 13 45250-KEH-601 CALIPER SUB ASSY., R. FR. 1 14 45290-KPP-901 BRACKET SUB ASSY., R. FR. 1 15 90131-KPH-880 BOLT, TORX, 8X25 2

Front Brake Caliper

F - 9

KCJ8F9

SHOE(PAD) SET, BRAKE :FRONT ... 0.1 PISTON, FRONT BRAKE CALIPER ... 0.5 .NOTE: Same time for two units

CALIPER, FRONT BRAKE ... 0.4 BRACKET, FRONT CALIPER ... 0.2

(32)

41

06.2006

3

Front Wheel

(Spoke)

F - 10

1 42704-MEG-670 WEIGHT, BALANCE (15G) N IN 42705-MEG-670 WEIGHT, BALANCE (20G) N IN 2 42712-KC6-005 TUBE, TIRE (3.00-18) 1 IN 3 44301-KW1-900 AXLE, FR. WHEEL 1 IN 4 44311-046-000 COLLAR, FR. WHEEL SIDE 1 IN 5 44620-400-000 COLLAR, FR. AXLE DISTANCE 1 IN 6 44635-KCJ-660 HUB SUB ASSY., FR. 1 IN 7 44650-KCJ-660 WHEEL SUB ASSY., FR. 1 IN 8 44680-410-000 RETAINER, GEAR BOX 1 IN 9 44701-KCJ-690 RIM, FR. WHEEL 1 IN 10 44711-KEH-931 TIRE, FR. (2.75-18 4PR/42P) 1 IN 11 44713-150-005 FLAP, TIRE (IRC) (1.40-18) 1 IN 12 44800-KEH-881 BOX ASSY., SPEEDOMETER GEAR 1 IN 13 44806-KEH-881 GEAR, SPEEDOMETER 1 IN 14 44809-KFM-900 WASHER, SPEEDOMETER GEAR 1 IN 15 45122-KCJ-660 HUB, FR. BRAKE 1 IN 16 45251-KCJ-662 DISK, FR. BRAKE 1 IN 17 90105-KCJ-660 BOLT, BRAKE DISK, 8X22 6 IN 18 90105-KGH-900 BOLT, BRAKE DISK, 8X24 6 IN 19 90306-KGH-901 NUT, U, 12MM 1 IN 20 91252-KGH-901 DUST SEAL, 23X37X7 1 IN 91252-KGH-902 DUST SEAL, 23X37X7 1 IN 21 91258-KGH-902 DUST SEAL, 40X50X5 1 IN 91258-410-013 DUST SEAL, 40X50X5 1 IN 22 96140-63010-10 BEARING, RADIAL BALL, 6301U 2 IN

23 97226-52230-P0 SPOKE SET (B9X195) (INSIDE) 18 IN 24 97550-52229-P0 SPOKE SET (B9X194.5) (OUTSIDE) 18 IN

KCJ8F10

WEIGHT, BALANCE :FRONT ... 0.5 TUBE, FRONT TIRE(ONE) ... 0.9 AXLE, FRONT WHEEL ... 0.2 HUB, FRONT WHEEL ... 2.3 .INCLUDES: Balance

FRONT WHEEL ... 1.0 RIM, WHEEL :FRONT ... 2.2 FRONT TIRE(ONE) ... 0.9 GEARBOX ASSY., SPEEDOMETER .... 0.2 DISC, FRONT BRAKE ... 0.3 BEARING, FRONT WHEEL(ONE) ... 0.4 .Replace 1 bearing add ... 0.1

(33)

3

1 42704-MCF-D60 42705-MCF-D60 WEIGHT, BALANCE (10G) N WEIGHT, BALANCE (20G) N 2IN2IN 42706-MCF-D60 WEIGHT, BALANCE (30G) N 2IN 2 42712-KC6-005 TUBE, TIRE (3.00-18) 1 2IN 3 44301-KW1-900 AXLE, FR. WHEEL 1 2IN 4 44311-046-000 COLLAR, FR. WHEEL SIDE 1 2IN 5 44620-400-000 COLLAR, FR. AXLE DISTANCE 1 2IN 6 44650-KCJ-670 WHEEL SUB ASSY., FR. 1 2IN 7 44680-410-000 RETAINER, GEAR BOX 1 2IN 8 44711-KEH-931 TIRE, FR. (2.75-18 4PR/42P) 1 2IN 9 44800-KEH-881 BOX ASSY., SPEEDOMETER GEAR 1 2IN 10 44806-KEH-881 GEAR, SPEEDOMETER 1 2IN 11 44809-KFM-900 WASHER, SPEEDOMETER GEAR 1 2IN 12 45122-KCJ-660 HUB, FR. BRAKE 1 2IN 13 45251-KCJ-662 DISK, FR. BRAKE 1 2IN

Front Wheel

(Cast)

F - 10-1

KCJ8F10-1

WEIGHT, BALANCE :FRONT ... 0.5 TUBE, FRONT TIRE(ONE) ... 0.9 AXLE, FRONT WHEEL ... 0.2 FRONT WHEEL ... 1.0 FRONT TIRE(ONE) ... 0.9 GEARBOX ASSY., SPEEDOMETER .... 0.2 DISC, FRONT BRAKE ... 0.3 BEARING, FRONT WHEEL(ONE) ... 0.4 .Replace 1 bearing add ... 0.1

(34)

43

06.2006

3

Rear Brake Panel

F - 11

1 43125-KGH-902 SHOE SET, BRAKE 1 IN

2 43100-KCJ-880ZA PANEL COMP., RR. BRAKE *NH255M* SHIMMER SILVER METALLIC 1 IN

3 43141-KB4-000 CAM, FR. BRAKE 1 IN 4 43145-KEH-880 INDICATOR, RR. BRAKE 1 IN 5 43151-329-000 SPRING, BRAKE SHOE 2 IN 6 43410-KCJ-880 ARM, RR. BRAKE 1 IN 7 45134-250-000 DUST SEAL, BRAKE CAM 1 IN 8 90301-KGH-901 NUT, U, 6MM 1 IN 9 90306-KCJ-951 NUT, U, 16MM 1 IN 10 90559-KCJ-660 WASHER, RR. AXLE 1 IN 11 95701-06038-00 BOLT, FLANGE, 6X38 1 IN

KCJ8F11

SHOE(PAD) SET, BRAKE :REAR ... 0.4 PANEL, REAR BRAKE ... 0.5 ARM, BRAKE :REAR ... 0.1

(35)

3

1 2 43156-KCJ-670 43310-KCJ-671 CLAMPER, RR. BRAKE HOSE HOSE COMP., RR. BRAKE 1 2 2IN2IN 3 43503-MR8-006 CONNECTOR, MASTER CYLINDER 1 2IN 4 43504-MB2-006 BOOT COMP. 1 2IN 5 43500-KCJ-671 M/C ASSY., RR BRAKE 1 2IN 6 43511-KW7-881 CUP COMP., OIL (NISSIN) 1 2IN 7 43512-KCJ-671 HOSE COMP., RR. MASTER CYLINDER 1 2IN 8 43513-KBP-881 CAP, MASTER CYLINDER 1 2IN 9 43514-KS6-701 CLAMP, MASTER CYLINDER OIL HOSE 2 2IN 10 43520-MJ6-305 PISTON SET, MASTER CYLINDER 1 2IN 11 43530-KBA-921 ROD COMP., PUSH 1 2IN 12 45520-GW0-911 DIAPHRAGM 1 2IN 13 45521-GW0-911 PLATE, DIAPHRAGM 1 2IN 14 46182-500-013 CIRCLIP 1 2IN 15 46504-KV6-702 JOINT, BRAKE ROD 1 2IN 16 90102-KGH-900 BOLT, FLANGE, 6X10 1 2IN 17 90102-KTM-750 BOLT, FLANGE, 6X14 1 2IN

Rr. Brake Master

Cylinder

F - 12

KCJ8F12

HOSE, REAR BRAKE ... 0.7 CYLINDER, REAR BRAKE

MASTER ... 0.5 CUP, REAR MASTER CYLINDER

OIL ... 0.2 HOSE, REAR MASTER CYLINDER OIL

CUP ... 0.3 PISTON SET, REAR BRAKE

MASTER ... 0.5 DIAPHRAGM, REAR BRAKE

MASTER

(36)

45

06.2006

3

1 06435-KPP-901 PAD SET, RR. 1 2IN 2 06451-MA7-405 SEAL SET, PISTON 1 2IN 3 42313-KCJ-670 COLLAR, RR. BRAKE SIDE 1 2IN 4 43107-MA7-006 PISTON 1 2IN 5 43112-KTM-751 RETAINER 1 2IN 6 43100-KCJ-671 CALIPER ASSY., R 1 2IN 7 43111-KCJ-671 BRACKET, RR 1 2IN 8 43215-KGH-901 PIN, HANGER 1 2IN 9 43352-568-003 SCREW, BLEEDER (NISSIN) 1 2IN 10 43353-461-771 CAP, BLEEDER 1 2IN 11 45108-ML7-922 SPRING, PAD (NISSIN) 1 2IN 12 45111-MAJ-G41 RING, STOPPER 1 2IN 13 45132-166-016 BOOT, PIN BUSH (NISSIN) 1 2IN 14 45133-MA3-006 BOOT B 1 2IN 15 45203-MCC-006 PLUG, PIN 1 2IN 16 90306-KCJ-951 NUT, U, 16MM 1 2IN 17 90559-KCJ-660 WASHER, RR. AXLE 1 2IN

Rear Brake Caliper

F - 13

KCJ8F13

SHOE(PAD) SET, BRAKE :REAR ... 0.1 PISTON, REAR BRAKE CALIPER ... 0.6 .INCLUDES: Bleed brakes

CALIPER, REAR BRAKE ... 0.5 .INCLUDES: Bleed brakes

(37)

3

Rear Wheel (Spoke)

F - 14

1 41200-KCJ-690 SPROCKET COMP., FINAL DRIVEN (43T) 1 IN 2 41241-307-010 BUSH, RR. WHEEL DAMPER 4 IN 3 42301-KCJ-690 AXLE, RR. WHEEL 1 IN 4 42312-KCJ-690 COLLAR, RR. WHEEL 1 IN 5 42620-KCJ-880 COLLAR, RR. AXLE DISTANCE 1 IN 6 42601-KCJ-880 HUB COMP. RR. WHEEL.

*NH255M* SHIMMER SILVER METALLIC 1 IN

7 42650-KCJ-880ZA WHEEL SUB ASSY., RR.

*NH255M* SHIMMER SILVER METALLIC 1 IN

8 42701-KCJ-690 RIM, RR. WHEEL 1 IN 9 42704-MEG-670 WEIGHT, BALANCE (15G) N IN 42705-MEG-670 WEIGHT, BALANCE (20G) N IN 10 42711-KCJ-692 TIRE, RR. 1 IN

KCJ8F14

SPROCKET, FINAL DRIVEN ... 0.4 AXLE, REAR WHEEL ... 0.3 HUB, REAR WHEEL ... 2.4 REAR WHEEL ... 1.1 RIM, WHEEL :REAR ... 2.3 WEIGHT, BALANCE :REAR ... 0.6 REAR TIRE(ONE) ... 1.0 TUBE, REAR TIRE(ONE) ... 1.0 BEARING, REAR WHEEL(ONE) ... 0.5 .Replace 1 bearing add ... 0.1

(38)

47

06.2006

3

1 41200-KCJ-690 SPROCKET COMP., FINAL DRIVEN (43T) 1 2IN 2 41202-KEJ-900 WASHER, 53MM 1 2IN 3 41241-KB4-003 BUSH, RR. WHEEL DAMPER 4 2IN 4 42301-KCJ-690 AXLE, RR. WHEEL 1 2IN 5 42312-KCJ-690 COLLAR, RR. WHEEL 1 2IN 6 42620-KCJ-670 COLLAR, RR. AXLE DISTANCE 1 2IN 7 42650-KCJ-670 WHEEL SUB ASSY., RR. 1 2IN 8 42704-MCF-D60 WEIGHT, BALANCE (10G) N 2IN 42705-MCF-D60 WEIGHT, BALANCE (20G) N 2IN 42706-MCF-D60 WEIGHT, BALANCE (30G) N 2IN 9 42711-KCJ-692 TIRE, RR. 1 2IN 10 42712-KCJ-691 TUBE, TIRE 1 2IN 11 43251-KCJ-671 DISK, RR. BRAKE 1 2IN 43251-KCJ-672 DISK, RR. BRAKE 1 2IN 12 90105-KGH-900 BOLT, BRAKE DISK, 8X24 4 2IN 13 90128-KBB-900 BOLT, SPROCKET FIXING 4 2IN 14 90304-KGH-901 NUT, U, 10MM 4 2IN 15 90559-KCJ-660 WASHER, RR. AXLE 1 2IN 16 90664-KEJ-900 CIRCLIP, EXTERNAL, 53 1 2IN 17 90753-GB4-681 OIL SEAL, 27X40X6 1 2IN 18 91253-KSP-901 DUST SEAL, 30X47X8 1 2IN 19 hb6203rs BEARING, RADIAL BALL, 6203UU 1 2IN 20 96150-63030-10 BEARING, RADIAL BALL, 6303UU 1 2IN

Rear Wheel (Cast)

F - 14 - 1

KCJ8F14-1

SPROCKET, FINAL DRIVEN ... 0.4 AXLE, REAR WHEEL ... 0.3 REAR WHEEL ... 1.1 WEIGHT, BALANCE :REAR ... 0.6 REAR TIRE(ONE) ... 1.0 TUBE, REAR TIRE(ONE) ... 1.0 DISC, REAR BRAKE ... 0.4 BEARING, REAR WHEEL(ONE) ... 0.5 .Replace 1 bearing add ... 0.1

(39)

3

Fuel Tank

F - 15

1 16173-001-004 PACKING, FUEL STRAINER CUP 1 2 16950-KCJ-661 COCK ASSY., FUEL 1 3 16952-461-771 SCREEN SET, FUEL STRAINER 1 4 16953-GG2-731 CUP SET, FUEL STRAINER 1 5 16955-KCJ-660 LEVER, FUEL COCK 1 6 16958-MA1-731 O-RING 1 7 16959-471-831 FILTER, CUP 1 8 17510-KCJ-660BNS TANK SET, FUEL (WL)

BLACK-NH1 1 IN 17510-KCJ-660TNS TWISTER PEARL BLUE - PB314P 1 IN 17510-KCJ-660BNS BLACK-NH1 1 2IN 17510-KCJ-660CNS CAVDY GLORY RED - R101C - U 1 2IN 17510-KCJ-660TNS TWISTER PEARL BLUE - PB314P 1 2IN 17510-KCJ-660HNS STAR LIGHT SILVER - NH - 131M 1 2IN 9 17611-286-000 CUSHION, FUEL TANK FR. 2

10 17613-MV4-000 CUSHION, FUEL TANK RR. 1

KCJ8F15

COCK ASSY., FUEL ... 0.3 SCREEN, FUEL STRAINER ... 0.3 CUP, FUEL STRAINER ... 0.1 TANK, FUEL ... 0.5 FUEL TANK SENDING UNIT ... 0.4 SHROUD, RADIATOR :RIGHT ... 0.2 SHROUD, RADIATOR :BOTH ... 0.3 SHROUD, RADIATOR :LEFT ... 0.2 SHROUD, RADIATOR :BOTH ... 0.3

(40)

49

06.2006

3

16 50290-KCJ-660 SHROUD, L. INNER 1

17 50270-KCJ-660BNS SHROUD, L BLACK - NH1 1 IN 50270-KCJ-660TNS SHROUD, L TWISTER PEARL BLUE - PB14P 1 IN

50270-KCJ-660BNS SHROUD, L BLACK - NH1 1 2IN 50270-KCJ-670TNS SHROUD, L TWISTER PEARL BLUE - PB14P 1 2IN 50270-KCJ-670CNS SHROUD, L CANDY GLORY RED - R101 - U 1 2IN 50270-KCJ-670HNS SHROUD, L STAR LIGHT SILVER - NH131M 1 2IN

18 64355-KCJ-660ZA LOUVER, R. *NH303M* MAT AXIS GRAY METALLIC 1

19 64365-KCJ-660ZA LOUVER, L. *NH303M* MAT AXIS GRAY METALLIC 1

20 90101-KCJ-660 SCREW, SHROUD SETTING 4 21 90324-KCJ-660 COLLAR, FUEL TANK MOUNTING 1 22 90380-KCJ-660 SCREW, SPECIAL, 5X8 2 23 91305-KEH-600 O-RING, 39.5X5 1 24 93500-05030-0G SCREW, PAN, 5X30 1 25 93903-24380 SCREW, TAPPING, 4X12 12 26 94050-06080 NUT, FLANGE, 6MM 4 27 95002-02120 CLIP, TUBE (B12) 2 28 95701-08025-08 BOLT, FLANGE, 8X25 1

Fuel Tank

F - 15

KCJ8F15

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3

Seat / Body Cover

F - 16

1 33603-053-650 COLLAR 1 2 50328-KCJ-690 RUBBER, SEAT MOUNTING 2 3 77110-KCJ-660 LOCK ASSY., SEAT 1 4 77151-MB1-870 SPRING, SEAT LOCK 1 5 77156-KCJ-690 CABLE, SEAT LOCK 1 6 77160-KCJ-690 BRACKET COMP., SEAT LOCK 1 7 77161-KCJ-950 COVER, SEAT LOCK 1 8 77200-KCJ-660 SEAT COMP., DOUBLE 1 9 77204-292-000 RUBBER, SEAT SETTING 2 10 77205-292-010 RUBBER B, SEAT SETTING 2 11 77206-426-000 RUBBER, SEAT SETTING 4 12 77209-KAG-900 RUBBER, SEAT STAY MOUNTING 4

13 77210-KCJ-660BNS COWL, R. RR. SIDE (WL) BLACK - NH1 1 IN 77210-KCJ-660TNS COWL, R. RR. SIDE

TWISTER PEARL BLUE - PB314P 1 IN

KCJ8F16

LOCK, SEAT ... 0.5 CABLE, SEAT LOCK ... 0.3 HOOK, SEAT CATCH ... 0.3 SEAT :DOUBLE ... 0.1 COWL, SEAT :RIGHT ... 0.4 COWL, SEAT :BOTH ... 0.4 COWL, SEAT :LEFT ... 0.4 COWL, SEAT :BOTH ... 0.4 COWL, SEAT :CENTER ... 0.4 BRACKET, TAILLIGHT ... 0.4

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77220-KCJ-660TNS COWL, L. RR. SIDE

TWISTER PEARL BLUE - PB314P 1 2IN 77220-KCJ-660BNS COWL, L. RR. SIDE BLACK - NH1 1 2IN 77220-KCJ-660CNS COWL, L. RR. SIDE

TWISTER PEARL BLUE - PB314P 1 2IN

15 77230-KCJ-660BNS COWL, RR. CENTER *NH1* BLACK 1

77230-KCJ-660TNS *PB314P* PEARL TWISTER BLUE 1

77230-KCJ-660HNS *NH131M* STARLIGHT SILVER METALLIC 1 2IN

77230-KCJ-660CNS *R101CU* CANDY GLORY RED-U 1 2IN 16 77245-KCJ-660 STAY, TAILLIGHT 1

17 83551-300-000 GROMMET, AIR CLEANER CASE 2 18 90107-KBW-900 BOLT, BREAK OFF 2 19 90109-MT3-000 SCREW, TRUSS, 5X20 2 20 90563-355-000 WASHER, WHEEL, 6MM 1 21 90677-KAN-T00 NUT, CLIP, 5MM 1 22 91509-GE2-760 SCREW, PAN, 5X11.5 4 23 93903-25210 SCREW, TAPPING, 5X12 4 24 95701-06012-08 BOLT, FLANGE, 6X12 2 25 95701-06020-08 BOLT, FLANGE, 6X20 1

Seat / Body Cover

F - 16

(43)

3

Side Cover

F - 17

1 83540-KCJ-660ZA COVER, R. SIDE SHIMMER SILVER METALLIC/

MAT BLACK 1 IN 83540-KCJ-660ZB HEAVY GRAY METALLIC-U/

MAT BLACK (#15-#20) 1 2IN 2 83545-KCJ-690 RUBBER, SIDE COVER 2

3 83551-KGA-900 GROMMET, SIDE COVER 2 4 83551-300-000 GROMMET, AIR CLEANER CASE 2 5 83601-357-000 COLLAR, COVER SETTING 2 6 83611-KCJ-660 COVER, R. CARBURETOR 1

7 83640-KCJ-660ZA COVER, L. SIDE SHIMMER SILVER METALLIC/ MAT BLACK 1 IN

83640-KCJ-660ZB HEAVY GRAY METALLIC-U/

MAT BLACK (#15-#20) 1 2IN 8 83711-KCJ-660 COVER, L. CARBURETOR 1

9 90104-KR1-860 BOLT, SPECIAL, 6X22 2

KCJ8F17

COVER, SIDE :RIGHT ... 0.1 COVER, SIDE :BOTH ... 0.2 COVER, SIDE :LEFT ... 0.1 COVER, SIDE :BOTH ... 0.2

(44)

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1 15772-MN1-670 CLIP B, BREATHER TUBE 2 2 17210-KCJ-950 CASE, AIR CLEANER 1 3 17213-KCJ-690 ELEMENT, AIR CLEANER 1 4 17214-KW1-900 DUCT, AIR CLEANER 1 5 17220-KCJ-690 COVER, AIR CLEANER CASE 1 6 17222-KBW-900 GUARD, AIR CLEANER ELEMENT 1 7 17226-KW1-900 SEAL, AIR CLEANER 1 8 17253-KBW-900 TUBE, AIR CLEANER CONNECTING 1 9 17370-382-870 PLUG, BREATHER TUBE 1 10 17554-KCJ-660 TUBE, BREATHER 1 11 90111-162-000 BOLT, FLANGE, 6MM 3 12 90652-KBB-900 BAND, AIR CLEANER CONNECTING TUBE (52) 1 13 91406-KFN-850 CLAMP, TUBE (D14.5) 2 14 93500-05025-0G SCREW, PAN, 5X25 1 15 93903-25480 SCREW, TAPPING, 5X20 5 16 93903-34320 SCREW, TAPPING, 4X12 1 17 95003-37044-31 TUBE, VINYL, 11X15X440 (95003-37001-60M) 1

Air Cleaner

F - 18

KCJ8F18

CASE, AIR CLEANER ... 0.6 ELEMENT, AIR CLEANER ... 0.1 COVER, AIR CLEANER CASE ... 0.1 TUBE, AIR CLEANER CONNECTING .. 0.5

(45)

3

Air Suction Valve

F - 19

1 15771-KV6-000 CLIP, OIL DRAIN TUBE 1 2 17260-KRS-T00 FILTER COMP., AIR 1 3 17622-GB7-900 RUBBER, CUSHION 2 4 18600-KCJ-901 VALVE ASSY., AIR SUCTION 1 5 18603-KCJ-660 TUBE, INLET 1 6 1860-KCJ-660 TUBE ASSY., AIR SUCTION VALVE CONTROL 1 7 18620-KCJ-660 COVER, AIR SUCTION VALVE 1 8 18651-KCJ-660 TUBE A, AIR SUCTION VALVE 1 9 18652-KCJ-660 TUBE B, AIR SUCTION VALVE 1 10 90101-KCC-940 BOLT, WASHER, 6X25 2 11 90501-KC2-750 WASHER, REGULATOR SETTING 2 12 90602-KJ9-670 CLIP, TUBE 2 13 90678-MR1-690 CLIP, HOSE 1 14 91405-KT0-680 CLAMP D17, TUBE 1 15 94021-06000-0S NUT, CAP, 6MM 2 KCJ8F19 VALVE, SECONDARY AIR CONTROL ... 0.3

(46)

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3

1 18291-MN5-650 GASKET, EX. PIPE 1 2 18293-KPK-900 RUBBER, PROTECTOR PACKING 4 3 18300-KCJ-660 MUFFLER COMP., EX. 1 4 18312-KCJ-660 GUARD, MUFFLER 1 5 18313-KCJ-660 COVER, JOINT EXHAUST 1 6 18340-KCJ-660 COVER, TAIL CAP 1 7 18345-MBT-610 RUBBER, PROTECTOR MOUNTING 3 8 18355-KCJ-660 COVER, MUFFLER 1 9 33619-459-840 COLLAR, WINKER STAY 3 10 50125-KCJ-660 GUIDE, DRAIN HOSE 1 11 90101-KRY-900 BOLT, SPECIAL, 5X8 3 12 90108-KCJ-660 BOLT, BODY COVER SETTING 3 13 90304-MJ0-920 NUT, CAP, 7MM 2 14 94050-06000 NUT, FLANGE, 6MM 1 15 94050-10000 NUT, FLANGE, 10MM 1 16 94103-10000 WASHER, PLAIN, 10MM 1 17 95801-10055-00 BOLT, FLANGE, 10X55 1 18 96001-06008-02 BOLT, FLANGE, 6X8 2

Exhaust Mufﬂer

F - 20

KCJ8F20

GASKET, EXHAUST PIPE ... 0.2 MUFFLER ... 0.3 CAP, MUFFLER END ... 0.1 PROTECTOR, MUFFLER ... 0.1

(47)

3

Pedal /

Kick Starter Arm

F - 21

1 24701-KCJ-690 PEDAL, GEAR CHANGE 1 2 24711-KCJ-690 ARM, GEAR CHANGE 1 3 24720-KBW-900 ROD, TIE 1 4 24721-KW1-900 COVER, CHANGE PEDAL 2 5 24781-KR3-770 RUBBER, GEAR CHANGE PEDAL 1 6 28241-KCJ-690 JOINT, KICK ARM 1 7 28293-333-000 CLIP, KICK STARTER ARM 1 8 28300-KCJ-690 ARM ASSY., KICK STARTER 1 9 28307-KCJ-690 STOPPER, KICK ARM 1 10 28311-KC5-000 RUBBER, KICK STARTER 1 11 28333-KK0-000 SPRING, KICK STARTER 1 12 35350-KCJ-661 SWITCH ASSY., RR. STOP 1 13 35357-KCJ-690 SPRING, STOP SWITCH 1

14 43451-KCJ-880 ROD COMP., RR. BRAKE 1 IN 15 46500-KCJ-660 PEDAL, BRAKE 1

16 46510-KCJ-690 SPRING ASSY., RR. BRAKE PEDAL 1 IN

KCJ8F21

PEDAL, GEAR CHANGE ... 0.1 ARM, GEAR CHANGE ... 0.1 ARM, KICK STARTER ... 0.1 SWITCH, REAR STOP :PEDAL SIDE ... 0.2 ROD, REAR BRAKE ... 0.4 PEDAL, REAR BRAKE ... 0.1 ARM, BRAKE MIDDLE :REAR ... 0.4

(48)

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3

26 95015-42000 NUT B, BRAKE ROD ADJUSTING 1 IN 27 95015-53000 PIN C, JOINT 1 IN 28 95701-06012-07 BOLT, FLANGE, 6X12 1 29 95701-06020-07 BOLT, FLANGE, 6X20 1 30 95701-08020-00 BOLT, FLANGE, 8X20 3 31 95701-08050-00 BOLT, FLANGE, 8X50 1 32 95801-08028-07 BOLT, FLANGE, 8X28 1 33 96211-08000 BALL, STEEL, #8 (1/4) 1

Pedal /

Kick Starter Arm

F - 21

(49)

3

Step

F - 22

1 18421-438-670 RUBBER, MUFFLER MOUNTING 1 2 18442-KEH-600 COLLAR, MUFFLER MOUNTING 1 3 50600-KCJ-660 HOLDER, R. STEP

*NH255M*

SHIMMER SILVER METALLIC 1 IN 50600-KCJ-670 *NH194MU* HEAVY GRAY METALLIC-U 1 2IN 4 50618-KE8-000 COLLAR, 6.5X11X3 4

5 50632-MJ0-000 RUBBER, STEP 4 6 50635-MJ0-000 BAR COMP., R. STEP 2 7 50636-KCJ-710 PLATE, PILLION STEP 4 8 50639-KCJ-690 PIN, STEP BAR JOINT 4 9 50643-KN6-910 PIVOT, CHANGE PEDAL 1 10 50645-MJ0-000 BAR COMP., L. STEP 2 11 50700-KCJ-660 HOLDER, L. STEP *NH255M*

KCJ8F22

HOLDER, STEP :RIGHT ... 0.3 HOLDER, STEP :BOTH ... 0.9 BAR, MAIN STEP :RIGHT ... 0.1 BAR, MAIN STEP :BOTH ... 0.2 BAR, PILLION STEP :RIGHT ... 0.1 BAR, PILLION STEP :BOTH ... 0.2 BAR, MAIN STEP :LEFT ... 0.1 BAR, MAIN STEP :BOTH ... 0.2 BAR, PILLION STEP :LEFT ... 0.1 BAR, PILLION STEP :BOTH ... 0.2 HOLDER, STEP :LEFT ... 0.6 HOLDER, STEP :BOTH ... 0.9

(50)

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1 50500-KCJ-690 STAND COMP., MAIN 1 2 50526-KBW-900 SHAFT, MAIN STAND PIVOT 1 3 50530-KCJ-690 BAR COMP., SIDE STAND 1 4 50543-KCJ-880 SPRING A, SIDE STAND 1 5 90107-GN1-010 SCREW, SIDE STAND PIVOT 1 6 90304-KGH-901 NUT, U, 10MM 1 7 90521-028-000 WASHER, 17X22 1 8 94201-30250 PIN, SPLIT, 3.0X25 1 9 95014-71702 SPRING G, MAIN STAND 1

Stand

F - 23

KCJ8F23

STAND, MAIN ... 0.5 BAR, SIDE STAND ... 0.2 SPRING, SIDE STAND ... 0.1 SPRING, MAIN STAND ... 0.2

(51)

3

Swingarm /

Chain Case

F - 24

1 06406-KCJ-760 CHAIN KIT, DRIVE (520-106L) 1 2 40510-KCJ-660 CASE, DRIVE CHAIN 1

3 40530-KS3-901 CHAIN, DRIVE (520V-C.5-106LE) 1 4 40543-KCJ-690 ADJUSTER, CHAIN 2

5 40546-KW8-900 CAP, RR. FORK END 2 6 52108-356-006 BUSH, SWINGARM 4 7 52141-KW1-900 COLLAR, RR. FORK PIVOT 2 8 52144-GC4-003 DUST SEAL, 31X40.5X7.1 (ARAI) 4 52144-GC4-005 DUST SEAL, 31X40.5X7.1 (NOK) 4 9 52171-KCJ-691 SLIDER, CHAIN 1

10 52200-KCJ-660 SWINGARM SET 1 IN 52200-KCJ-670 SWINGARM SET 1 2IN 11 90121-KBW-900 BOLT, SWINGARM PIVOT 1

12 90305-KCJ-951 NUT, U, 14MM 1 13 90513-405-000 WASHER, 6X9 1

KCJ8F24

CHAIN KIT, DRIVE ... 0.8 CASE, DRIVE CHAIN... 0.1 CHAIN, DRIVE(ENDLESS) ... 0.6 BUSH, SWINGARM PIVOT ... 1.0 .NOTE: Same time for two units

COLLAR, SWINGARM PIVOT :

LEFT ... 0.6 COLLAR, SWINGARM PIVOT :

RIGHT ... 0.6 COLLAR, SWINGARM PIVOT :

BOTH ... 0.6 SLIDER, CHAIN ... 0.3 SWINGARM ASSEMBLY ... 0.8

(52)

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1 52400-KCJ-661 CUSHION ASSY., RR. 2 IN 2 52400-KCJ-671 CUSHION ASSY., RR. 2 2IN 3 52486-056-000 COLLAR, RR. CUSHION RUBBER 2

4 52489-399-601 BUSH, UPPER RUBBER 2 5 52489-473-003 BUSH, DAMPER 2 6 94050-10000 NUT, FLANGE, 10MM 2 7 94103-10000 WASHER, PLAIN, 10MM 2 8 95801-10035-00 BOLT, FLANGE, 10X35 2

Rear Cushion

F - 25

KCJ8F25

CUSHION ASSY., REAR :LEFT ... 0.4 CUSHION ASSY., REAR :RIGHT ... 0.6 CUSHION ASSY., REAR :BOTH ... 0.7

(53)

3

Rear Fender

F - 26

1 33741-KG2-910 REFLECTOR, RR. REFLEX 1 2 80110-KCJ-660 FENDER, RR. (WL) 1 3 84701-KCJ-660 BRACKET, NUMBER PLATE 1 4 90111-187-000 BOLT, FLANGE, 6MM 4 5 90677-KAN-T00 NUT, CLIP, 5MM 2 6 91509-GE2-760 SCREW, PAN, 5X11.5 2 7 94050-06000 NUT, FLANGE, 6MM 1 8 95012-11001 BAND A, BATTERY 1 9 95701-06016-07 BOLT, FLANGE, 6X16 2

KCJ8F26

(54)

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06.2006

3

1 33400-KCJ-661 WINKER ASSY., R. FR. 1 2 33401-KCJ-661 BASE, R. WINKER (R. FR./L. RR.) 2 3 33402-KCJ-661 LENS, R. WINKER (R. FR./L. RR.) 2 4 33403-KCJ-661 SOCKET SET, R. WINKER 1 5 33406-KCJ-661 PACKING, LENS 4 6 33407-KCJ-661 PACKING, SOCKET 4 7 33450-KCJ-661 WINKER ASSY., L. FR. 1 8 33451-KCJ-661 BASE, L. WINKER (L. FR./R. RR.) 2 9 33452-KCJ-661 LENS, L. WINKER (L. FR./R. RR.) 2 10 33453-KCJ-661 SOCKET SET, L. WINKER 1 11 33491-KCJ-661 STAY, WINKER 4 12 33600-KCJ-661 WINKER ASSY., R. RR. 1 13 33603-KCJ-661 SOCKET SET, R. WINKER 1 14 33650-KCJ-661 WINKER ASSY., L. RR. 1 15 33653-KCJ-661 SOCKET SET, L. WINKER 1 16 34908-KCJ-661 BULB,(12V21W) 4 17 50186-KCJ-660 STAY, RR. WINKER 1 18 93903-22120 SCREW, TAPPING, 3X8 8 19 93911-24380 SCREW, TAPPING, 4X14 8 20 94050-06070 NUT, FLANGE, 6MM 4

Winker

F - 27

KCJ8F27

WINKER :RIGHT FRONT ... 0.2 WINKER :BOTH FRONT ... 0.3 BASE, WINKER :RIGHT FRONT ... 0.3 BASE, WINKER :BOTH FRONT ... 0.4 BASE, WINKER :LEFT REAR ... 0.5 BASE, WINKER :BOTH REAR ... 0.5 WINKER :LEFT FRONT ... 0.2 WINKER :BOTH FRONT ... 0.3 BASE, WINKER :LEFT FRONT ... 0.3 BASE, WINKER :BOTH FRONT ... 0.4 BASE, WINKER :RIGHT REAR ... 0.5 BASE, WINKER :BOTH REAR ... 0.5 WINKER :RIGHT REAR ... 0.4 WINKER :BOTH REAR ... 0.4 WINKER :LEFT REAR ... 0.4 WINKER :BOTH REAR ... 0.4 BULB, WINKER :FRONT ... 0.1 .NOTE: Same time for two units

BULB, WINKER :REAR ... 0.1 .NOTE: Same time for two units

(55)

3

Taillight

F - 28

1 33301-SA0-741 BULB (12V 5W) (STANLEY) 1 2 33702-KCJ-661 LENS COMP., TAILLIGHT 1 3 33703-KCJ-661 BASE COMP., TAILLIGHT 1 4 34906-GB6-921 BULB, TAILLIGHT (12V 18/5W) 1 5 90563-355-000 WASHER, WHEEL, 6MM 2 6 93901-24320 SCREW, TAPPING, 4X12 1 7 93901-24580 SCREW, TAPPING, 4X20 2 8 94050-06000 NUT, FLANGE, 6MM 2 KCJ8F28

BULB, LICENSE LIGHT ... 0.1 BASE, TAILLIGHT ... 0.4 BULB, TAILLIGHT ... 0.1

(56)

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1 17232-KCJ-660 TRAY COMP., BATTERY 1 IN 17232-KCJ-670 TRAY COMP., BATTERY 1 2IN 2 17234-KCJ-660 COVER, BATTERY 1

3 31500-KW1-902 BATTERY (YB7B-B YUASA) 1 4 31502-KCJ-690 TUBE, BATTERY BREATHER 1 5 32410-KCJ-660 CABLE, STARTER MOTOR 1 6 32601-KCJ-690 CABLE, BATTERY EARTH 1 7 35850-KCJ-661 SWITCH ASSY., STARTER MAGNETIC 1 8 35856-KCJ-660 RUBBER, MAGNETIC SHOCK 1 9 94050-06000 NUT, FLANGE, 6MM 1 10 95701-06010-08 BOLT, FLANGE, 6X10 1 11 95701-06012-07 BOLT, FLANGE, 6X12 3

Battery

F - 29

KCJ8F29 BOX, BATTERY ... 0.2 BATTERY ... 0.2 CABLE, STARTER MOTOR ... 0.3 CABLE, NEGATIVE BATTERY ... 0.2 SWITCH, STARTER MAGNETIC ... 0.3

(57)

3

Wire Harness

F - 30

1 30401-KCJ-690 CUSHION, C.D.I. UNIT 1 2 30410-KCJ-660 C.D.I. UNIT 1 3 30500-KCJ-661 COIL ASSY., IGNITION 1 4 30700-GN5-961 CAP ASSY., NOISE SUPPRESSOR 1 5 31600-KG1-920 RECTIFIER ASSY., REGULATOR 1 6 31700-124-008 RECTIFIER ASSY., SILICON 1 7 32100-KCJ-660 HARNESS, WIRE 1 8 38110-KCJ-661 HORN COMP. (HIGH) 1 9 38120-KCJ-661 HORN COMP. (LOW) 1 10 38301-KCJ-661 RELAY COMP., WINKER 1 11 38306-KJ6-740 SUSPENSION, WINKER RELAY 1 12 94050-06000 NUT, FLANGE, 6MM 1 13 95701-06012-00 BOLT, FLANGE, 6X12 2 14 95701-06016-00 BOLT, FLANGE, 6X16 2 15 95701-06020-00 BOLT, FLANGE, 6X20 2

KCJ8F30

IGNITION CONTROL MODULE ... 0.5 COIL, IGNITION ... 0.4 RECTIFIER, REGULATE ... 0.5 HARNESS, WIRE ... 1.0 HORN(S) ... 0.1 .NOTE: Same time for two units

(58)

67

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1 19902-865-780 GROMMET A, SIDE COVER 2 2 22880-KCJ-660 COVER, CLUTCH CABLE 1 3 50100-KCJ-660 BODY COMP., FRAME 1 4 50328-KCJ-690 RUBBER, SEAT MOUNTING 2 5 50351-KCJ-660 PLATE, FR. ENGINE HANGER 1 6 50353-KCJ-760 PLATE, R. ENGINE UPPER HANGER 1 7 50354-KCJ-660 PLATE, L. ENGINE UPPER HANGER 1 8 50400-KCJ-660 GRIP, R. RR. *NH255M*

SHIMMER SILVER METALLIC 1 IN 50400-KCJ-660ZC *NH303M* MAT AXIS GRAY METALLIC 1 2IN

9 50450-KCJ-660 GRIP, L. RR. *NH255M* SHIMMER SILVER METALLIC 1 IN

50450-KCJ-660ZC *NH303M* MAT AXIS GRAY METALLIC 1 2IN 10 50524-KBW-900 RUBBER, STAND STOPPER 1

11 90019-399-010 BOLT, FLANGE, 10X110 2 12 90443-107-000 NUT, CAP, 8MM 3 13 94050-08000 NUT, FLANGE, 8MM 4 14 94050-10000 NUT, FLANGE, 10MM 2 15 95701-06012-00 BOLT, FLANGE, 6X12 1 16 95701-08025-08 BOLT, FLANGE, 8X25 4 17 95801-08055-00 BOLT, FLANGE, 8X55 2 18 95801-08085-00 BOLT, FLANGE, 8X85 2 19 96400-08065-00 BOLT, FLANGE, 8X65 3

Frame Body

F - 31

KCJ8F31 BODY, FRAME ... 5.3 PLATE, FRONT ENGINE HANGER ... 0.2 RAIL, GRAB :RIGHT ... 0.1 RAIL, GRAB :BOTH ... 0.1 RAIL, GRAB :LEFT ... 0.1 RAIL, GRAB :BOTH ... 0.1