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Hazards in the chemical laboratory

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(1)
(2)

Recognition

Types of lab hazards:

chemical toxicity fire / explosion physical hazards

biohazards radiation

(3)

Chemical Toxicity

Acute

(short term, poisons, asthmagens)

cyanide strychnine

Chronic

(long term, carcinogens, reproductive)

vinyl chloride (liver cancer)

(4)

Chemical Toxicity

“Dose makes the poison. All substances have the potential to harm.”

– Paracelsus ~1500 AD

300 mg aspirin = safe* 3000 mg = toxic

(5)

Chemical Toxicity

Toxicity depends on:

Concentration (dose)

Frequency

Duration

(6)

Routes of Exposure

Breathing Zone

Inhalation*

Absorption

Ingestion

Injection

*

Most important route of entry

(7)
(8)

Physical and Ergonomic Hazards

Moving unguarded parts, pinches

vacuum pump belts

Broken glassware and sharps, cuts

Pressure apparatusVacuum containersDewar flasks

High voltage equipment

(9)

Biohazards

Blood borne pathogens

AIDS, HIV, hepatitis, clinical chemistry labs

Recombinant DNA

Genetic engineering, cloning

Work with animals

Zoonoses,

(10)

Radiation Hazards

Ionizing Radiation:

alpha , beta gamma  X-rays, neutrons

Radioactive isotopes:

tritium, H-3, carbon, C-14, sulfur, S-35,phosphorus, P-32/33,

(11)

Radiation Hazards

Non-Ionizing Radiation:

Ultraviolet (UV spectrometers) Magnetic (NMR, MRI)

Microwave

(Heart pacemaker hazard) Lasers

(12)

Special Chemical Substances

Controlled Substances:

regulated drugs, psychotropic

(hallucinogenic) substances, heroin

Highly Toxic Chemicals:

(13)
(14)

Physical Hazards

Fire / Asbestos Centrifuges

Cryogenics Ergonomic Office

Physical stress/strain Construction

Noise

Heat/cold Sunlight

Non-ionizing radiation Mechanical

Electrical

Housekeeping Spills/trips

Conditions, besides chemical, biological or radiological conditions or circumstances, that can cause injury,

(15)

Asbestos-Containing Materials

Gloves

Lab hoods

(16)
(17)
(18)
(19)
(20)
(21)

Centrifuge Equipment

Uses

Hazards

Control of hazards

Only authorized users can use equipment

Users must be trained

Assign responsibility to lab tech

(22)

22

• Rotor

• Drive Shaft • Motor

(23)

Centrifuge Safety

Don’t overload … Check rotor for cracks

(24)
(25)
(26)
(27)

Chemical storage: Cryogenics

Store cryogenics separately from other chemicalsStore cryogenics (liquid nitrogen) & dry ice in well

ventilated areas

Use proper PPE (including eye protection) when

handling & moving cryogenics

(28)

Cryogens

What are they?Uses

Hazards

Control

training

(29)
(30)
(31)

Cyrogen Storage

(32)

Dry Ice

What is dry ice?

Uses

Hazards

(33)
(34)
(35)
(36)
(37)
(38)

Don’t block hood

air flow.

Place large

equipment in a

hood on 5 cm

(39)

Safety shields

can block

(40)
(41)

Access to

emergency

equipment is

essential.

Always check

that equipment

(42)

Food is never

allowed in

(43)
(44)

Open-toed shoes

are not allowed in

laboratories.

Employees are not

allowed to wear

(45)

Working Alone/Unattended

Operations

Working Alone

Avoid!

Murphy’s Law will get you!

(Anything that can go wrong, will go wrong!)

Use the “Buddy System”

Unattended Operations/Reactions

Caution! Prime sources of fires, spills and explosions

Check periodically!

Fail-safe provisions

Leave the lights on to indicate the presence of an unattended activity

Post appropriate signs and emergency phone #’s

(46)

Electrical Hazards

Can be a significant problem

Frayed cords, no UL-listing, overloaded circuits

Static electricity

Hazards

Fires, electrical shock, power outages

Control

(47)
(48)

Storage should be at least 1 m from electrical panels, mechanical rooms, air ducts,

heaters, light fixtures.

Don’t store combustibles in mechanical rooms or electrical

closets.

(49)
(50)

Multi-outlet strips must

be approved and not

used for high-amp

equipment.

(51)
(52)

Heating Mantles

Uses

Hazards

Unshielded rheostats

(53)

Ergonomics

Types of hazards

Why be concerned

(54)

Awkward Posture

Too low

(55)
(56)

Workstation Design Rules

Chairs: 5 cm and 110 degree rule

- Adequate lumbar support

Neutral wrist position

Elbow 90 degree at “keyboard home row”

Screen below eye level - Copy at same height

Illumination: prevention of glare

(57)

Repetitive Motion Disorders

About 15 to 20% of workers in jobs requiring highly repetitive motion of shoulders, arms, wrists or hands

develop repetitive motion disorders.

Disorder

Carpal Tunnel Syndrome Tendonitis

Tenosynovitis Epicondylitis

Reynaud’s phenomenon Ulnar neuropathy

Affected Site Wrist

Elbow, wrist, hand Elbow, wrist, hand

Tennis elbow “White finger”

(58)

Examples:

DeQuervain’s Syndrome: Tenosynovitis affecting the tendons on the side of the wrist and the base of the thumb

Flexor/Extensor Tendinitis: Tendinitis affecting the tendons in the wrist

Stenosing Tenosynovitis (Trigger Finger): Tenosynovitis affecting the tendons in a finger or thumb

Bicipital Tendinitis: Tendinitis affecting the biceps tendon

Rotator Cuff Tendinitis: Tendinitis affecting the tendons in the shoulder

Lateral Epicondylitis (Tennis Elbow):

Tendinitis affecting the tendons on the outer side of the elbow

Medial Epicondylitis (Golfer’s Elbow):

(59)
(60)

Freezers

Ultra low temperatures

-20°C, -80°C

Upright vs. walk-in

Emergency power

Labels

Precautions

– No dry ice in freezers!

– Improper storage

(61)

Glassware Handling

Potential Hazards

Ergonomics

High temperature

Broken glassware

Improper use

Control

Inspection

Training Beware of contaminated

(62)
(63)

High Pressure Reactions

Experiments carried out at pressures above 1 atmosphere (~1bar, 760 Torr, ~100,000 Pa).

Use of supercritical fluids (CO2)

Hazards

Explosions, equipment failure

Control Measures

(64)
(65)

Vacuum Work

Uses

- Aspiration

Hazards

- Injury due to glass breakage - Toxicity of chemical

contained in vacuum

- Fire following flask breakage - Contaminated pump oil

Control Measures

(66)

Mechanical hazards like open drive belts with pinch points

must have shields and guards.

(67)

Noise

Elevated noise levels can be a problem.

Potential Hazards

Example: bone-cutting saws, mechanical water aspirators.

Control Measures

(68)

Magnetic Fields

Uses – NMR, MRI

Hazards

Magnetic field

High voltage

Cryogenic liquids

- e.g., nitrogen, helium

Other hazardous materials in lab

Control Measures

Control access to area

Training

(69)
(70)

IONIZING RADIATION

Particulate or electromagnetic

Charged () or uncharged (, X, n) Causes ionization of atoms or molecules

NON-IONIZING RADIATION

Electromagnetic (UV, IR, MW, RF) Can not ionize atoms or molecules

ray

(71)

Common Uses

of Ionizing Radiation

C

Research

& Development

(72)

Electron Microscopes

Types

SEM, TEM

Hazards

X-rays

Control of hazard

Periodic maintenance

Conduct radiation survey

(73)
(74)

Protect yourself by:

TIME – Limit time near source

DISTANCE – Stay away

SHIELDING – Absorb energy

CONTAMINATION CONTROL

(75)

Shielding Materials

Neutron

Paper

Plastic

Lead or concrete

1 0n

(76)

Non-Ionizing Radiation

UV, Visible, IR, Lasers

Hazards

Skin erythema

Eye injuries

Control Measures

(77)
(78)

Radio-frequency & Microwaves

Uses

RF ovens and furnaces

Hazards

Cataracts, sterility

Arcing – use of metal in microwave

Superheating of liquids

Explosion of capped vials

Control Measures

(79)

Robotics

Free-moving parts

– “Struck by” injuries

Noise

(80)

Robotics

(81)
(82)

Sharps, Needles, Blades

Hazards

Needlesticks

Cuts

(83)

Sharps, Needles, Blades

Control Measures

– SOPs

– Training

– Modify work

practices

(84)

Slips, Trips, Falls

Most common injuries

Causes

Chemical spills and leaks

Improper work practices

Control Measures

(85)

Control of Hazards

Think!

Develop SOPs, safety manual, policies

reviewed and approved by management

Research protocol review

Install engineering controls

Provide PPE

Provide training

Conduct inspections, routine & unannounced with lab supervisor

(86)

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