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(1)

CHAPTER 6

CONCLUSION AND SUGGESTION

6.1. Conclusion

Several conclusions is taken from the analysis of this project, they are:

1. Drive-in racking is the better rack to be installed in packaging warehouse of

PT. Bernofarm based on its final capacity, 756 pallets, which is higher than the

targeted number. Slip sheet which also meet capacity requirement is not

chosen because it has a higher investment cost.

2. Cost to install the new system, or drive-in rack, including its need is

$10,135.45 with details of :

Product Description Price/unit Qty Total Price

1000mm deep drive-in

14,650mm

long $87.65 45 $3,944.25

1000mm deep

drive-in 5,000mm long $56.00 18 $1,008.00

Corner Protector Safety

features $11.45 16 $183.20

Buffer Line safety

features $1,500.00 2 $3,000.00

installation cost $2,000.00

Total Price $10,135.45

3. Drive-in rack as the selected system will have a maximized number of pallets

could be stored and it will reduce the manpower in the cold storage activities,

however manual handling still in the consideration of making this proposed

system into a smooth handling process in the practice.

6.2. Suggestion

Some suggestions are given for PT. Bernofarm to help in its further development.

1. Use and improve FIFO method for packaging goods to minimize the need of

inventory and help the enterprise in updating data.

(2)

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(5)

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(6)

APPENDICES A

(7)

APPENDICES B

(8)

APPENDICES C

(9)

APPENDICES D

(10)

Product number :

1. Vitalong C 2. Mefenamat Acid 3. Fenaren 4. Metformin 5. Biolysin Dragee 6. Amlodipine 7. Simvastatin 8. Ethambutol 9. Ciprofloxacin 10. Biogastron Oct-13

period 1 2 3 4 5 6 7 8 9 10 Total period 1 2 3 4 5 6 7 8 9 10 Total (IN - OUT)

1 0 1 9 9 -9

2 20 15 14 49 2 0 49

3 13 7 26 46 3 5 5 41

4 5 5 4 5 5 0

5 28 28 5 0 28

6 0 6 0 0

7 12 26 38 7 9 6 9 10 34 4

8 0 8 2 2 -2

9 0 9 0 0

10 6 6 10 5 6 6 17 -12

11 0 11 2 2 -2

12 0 12 2 2 -2

13 0 13 0 0

14 15 15 14 6 2 8 7

15 0 15 5 5 -5

16 0 16 2 2 -2

17 0 17 0 0

18 0 18 0 0

19 0 19 0 0

20 0 20 0 0

21 0 21 9 9 -9

22 0 22 2 2 -2

23 11 11 23 3 3 8

24 0 24 0 0

25 0 25 0 0

26 0 26 0 0

27 0 27 0 0

28 0 28 0 0

29 0 29 8 8 -8

30 0 30 0 0

31 0 31 0 0

(11)

Nov-13

period 1 2 3 4 5 6 7 8 9 10 Total period 1 2 3 4 5 6 7 8 9 10 Total (IN - OUT)

1 0 1 4 4 -4

2 11 14 25 2 6 4 8 6 23 2

3 4 4 3 2 4 6 12 -8

4 5 5 4 7 5 6 7 10 34 -29

5 3 3 5 0 3

6 13 27 40 6 4 1 5 34

7 0 7 5 3 2 10 -10

8 0 8 2 2 -2

9 0 9 2 3 2 7 -7

10 0 10 0 0

11 0 11 2 2 -2

12 0 12 2 2 -2

13 0 13 2 2 4 -4

14 0 14 1 2 2 5 -5

15 0 15 0 0

16 0 16 0 0

17 0 17 0 0

18 0 18 0 0

19 0 19 1 5 6 -6

20 0 20 1 1 -1

21 0 21 0 0

22 0 22 0 0

23 0 23 0 0

24 0 24 0 0

25 0 25 0 0

26 0 26 0 0

27 0 27 0 0

28 0 28 0 0

29 0 29 1 1 -1

30 0 30 0 0

Product IN (Aluminum Foil) Product OUT (Aluminum Foil)

Dec-13

period 1 2 3 4 5 6 7 8 9 10 Total period 1 2 3 4 5 6 7 8 9 10 Total (IN - OUT)

1 12 12 1 0 12

2 12 11.6 2 5 3 2 10 2

3 0 3 5 3 2 10 -10

4 0 4 3 3 -3

5 0 5 5 2 3 9 -9

6 0 6 5 4 9 -9

7 0 7 2 2 2 6 -6

8 0 8 0 0

9 0 9 4 3 7 -7

10 0 10 4 4 -4

11 0 11 0 0

12 0 12 4 3 6 -6

13 0 13 0 0

14 0 14 2 2 -2

15 0 15 0 0

16 0 16 0 0

17 0 17 2 2 -2

18 0 18 1 1 -1

19 0 19 0 0

20 0 20 0 0

21 0 21 0 0

22 0 22 0 0

23 0 23 0 0

24 0 24 0 0

25 0 25 0 0

26 0 26 0 0

27 0 27 0 0

28 0 28 0 0

29 0 29 0 0

30 0 30 0 0

31 0 31 0 0

(12)

Jan-14

period 1 2 3 4 5 6 7 8 9 10 Total period 1 2 3 4 5 6 7 8 9 10 Total (IN - OUT)

1 0 1 10 8 18 -18

2 0 2 6 3 9 -9

3 45 50 95 3 2 3 3 3 4 6 20 75

4 0 4 3 3 -3

5 0 5 0 0

6 0 6 3 2 3 6 14 -14

7 0 7 3 4 7 -7

8 0 8 2 2 -2

9 0 9 2 4 4 10 -10

10 45 45 10 2 5 7 38

11 0 11 2 2 -2

12 0 12 0 0

13 0 13 3 5 3 11 -11

14 45 45 14 0 45

15 0 15 2 2 -2

16 0 16 2 2 -2

17 0 17 2 5 7 -7

18 0 18 0 0

19 0 19 0 0

20 0 20 0 0

21 0 21 0 0

22 0 22 0 0

23 0 23 0 0

24 0 24 0 0

25 0 25 0 0

26 0 26 0 0

27 30 30 27 3 3 28

28 0 28 0 0

29 0 29 0 0

30 0 30 0 0

31 0 31 0 0

Product IN (Aluminum Foil) Product OUT (Aluminum Foil)

Feb-14

period 1 2 3 4 5 6 7 8 9 10 Total period 1 2 3 4 5 6 7 8 9 10 Total (IN - OUT)

1 0 1 3 3 -3

2 11 8 19 2 0 19

3 0 3 6 3 2 2 4 8 23 -23

4 0 4 8 1 3 8 19 -19

5 0 5 5 4 6 5 20 -20

6 7 7 6 5 2 3 10 -3

7 0 7 5 4 9 -9

8 0 8 5 5 -5

9 10 10 9 0 10

10 0 10 0 0

11 16 16 11 0 16

12 0 12 0 0

13 0 13 0 0

14 9 9 14 0 9

15 0 15 0 0

16 0 16 0 0

17 0 17 0 0

18 0 18 0 0

19 0 19 0 0

20 0 20 0 0

21 0 21 0 0

22 0 22 4 4 -4

23 0 23 0 0

24 0 24 0 0

25 10 10 25 0 10

26 0 26 0 0

27 0 27 0 0

28 0 28 0 0

(13)

Mar-14

period 1 2 3 4 5 6 7 8 9 10 Total period 1 2 3 4 5 6 7 8 9 10 Total (IN - OUT)

1 9 9 1 6 6 3

2 0 2 0 0

3 0 3 5 3 2 9 -9

4 0 4 5 2 7 -7

5 0 5 6 2 6 14 -14

6 43 43 6 3 6 1 2 3 14 29

7 0 7 3 3 -3

8 50 50 8 2 2 48

9 0 9 0 0

10 0 10 5 5 10 -10

11 0 11 0 0

12 0 12 0 0

13 0 13 4 4 -4

14 13 13 14 0 13

15 0 15 0 0

16 0 16 0 0

17 0 17 0 0

18 0 18 4 4 -4

19 0 19 0 0

20 0 20 0 0

21 0 21 6 6 -6

22 0 22 0 0

23 0 23 0 0

24 0 24 0 0

25 0 25 0 0

26 0 26 0 0

27 0 27 0 0

28 0 28 0 0

29 0 29 0 0

30 0 30 0 0

31 0 31 0 0

Product IN (Aluminum Foil) Product OUT (Aluminum Foil)

Apr-14

period 1 2 3 4 5 6 7 8 9 10 Total period 1 2 3 4 5 6 7 8 9 10 Total (IN - OUT)

1 10 3 13 1 5 5 8

2 3 3 2 5 5 10 -7

3 9 3 12 3 5 2 5 12 0

4 5 5 4 4 4 1

5 0 5 2 2 -2

6 0 6 0 0

7 0 7 6 3 5 13 -13

8 0 8 6 3 3 12 -12

9 0 9 6 4 5 14 -14

10 0 10 4 4 -4

11 0 11 5 5 -5

12 0 12 0 0

13 0 13 0 0

14 5 5 14 5 3 8 -3

15 4 4 15 0 4

16 0 16 5 2 7 -7

17 0 17 0 0

18 0 18 5 5 -5

19 0 19 0 0

20 0 20 0 0

21 0 21 0 0

22 0 22 0 0

23 0 23 4 4 -4

24 0 24 0 0

25 0 25 0 0

26 0 26 0 0

27 0 27 0 0

28 0 28 0 0

29 0 29 0 0

30 0 30 0 0

(14)

APPENDICES E

(15)

VitalongC (in Kg)

Oct-13 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

terima

pakai 180 180 150

Nov-13 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

terima 80 54

pakai 44 37 9 13 16 13

Dec-13 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

terima

pakai 34

Jan-14 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

terima

pakai 35 40 34 30 30

Feb-14 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28

terima 224 145

pakai 117 150

Mar-14 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

terima

pakai 52 70

Apr-14 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

terima 200 18

pakai 100 89

(16)

Oct-13 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

terima

pakai 180 125 90

Nov-13 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

terima 228 260

pakai 130 44

Dec-13 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

terima 241 232

pakai 100 100 78

Jan-14 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

terima

pakai 37

Feb-14 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

terima

pakai 50 20

Mar-14 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

terima

pakai 125 90 100 125 125 91

Apr-14 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

terima

(17)

Fenaren (in Kg)

Oct-13 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 terima

pakai 105 42 50

Nov-13 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 terima

pakai 110 100 81 100

Dec-13 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

terima

pakai 100 100 38

Jan-14 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

terima

pakai 47 50

Feb-14 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28

terima 153 200 176

pakai 25 101 100 100

Mar-14 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

terima 175 253 101

pakai 50 33

Apr-14 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 terima

(18)

Metformin (in Kg)

Oct-13 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

terima 260 300 219

pakai 35 32 45

Nov-13 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 terima

pakai 55 45

Dec-13 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

terima

pakai 31 45

Jan-14 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

terima

pakai 55 49 60

Feb-14 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 terima

pakai 31 30

Mar-14 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

terima

pakai 40 20

Apr-14 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 terima

(19)

Biolysin Dragee (in Kg)

Oct-13 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

terima 400 238

pakai 125

Nov-13 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

terima

pakai 80 75 120 25 35 58 30 34 43 45 100

Dec-13 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

terima

pakai 60 61 60 50 75

Jan-14 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

terima 900 900 600

pakai 50 55 65 65 55 100

Feb-14 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28

terima

pakai 50 70 50 70 60

Mar-14 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

terima

pakai 70

Apr-14 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

terima 65 55 55 100 100 85

(20)

Amlodipine (in Kg)

Oct-13 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

terima 139 114

pakai 30 30

Nov-13 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 terima

pakai 80

Dec-13 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

terima

pakai 31 31

Jan-14 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

terima

pakai 33 78 40

Feb-14 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 terima

pakai

Mar-14 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

terima

pakai 32

Apr-14 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 terima

(21)

Simvastatin (in Kg)

Oct-13 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

terima 520

pakai 120

Nov-13 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 terima

pakai 120

Dec-13 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

terima

pakai 20

Jan-14 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

terima 1000 900

pakai 150 80 100 50

Feb-14 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 terima

pakai 122 100 80

Mar-14 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

terima

pakai 120 101 110

Apr-14 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 terima

(22)

Ethambutol (in Kg)

Oct-13 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

terima 100 550

pakai 180

Nov-13 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 terima

pakai 147 130

Dec-13 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

terima

pakai 32 33

Jan-14 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

terima

pakai 100

Feb-14 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28

terima 320 206

pakai

Mar-14 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

terima

pakai

Apr-14 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 terima

(23)

Ciprofloxacin (in Kg)

Oct-13 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

terima 300 520

pakai 200 120

Nov-13 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

terima 530

pakai 120 188

Dec-13 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

terima

pakai 71 70

Jan-14 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

terima

pakai 110 114

Feb-14 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28

terima

pakai 155162 100

Mar-14 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

terima

pakai 43

Apr-14 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

terima

(24)

Biogastron (in Kg)

Oct-13 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

terima 280

pakai 100 100

Nov-13 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

terima 280 99

pakai 35 32

Dec-13 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

terima

pakai 62 52

Jan-14 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

terima

pakai 84 71

Feb-14 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28

terima

pakai 75

Mar-14 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

terima 850 1000

pakai 50 51 45

Apr-14 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

terima

(25)

APPENDICES F

(26)

Stock Aggregate in Pallet

(maximum number of pallet stored is marked in orange)

Period Stock Aggregate Oct 2013

1 457 2 506 3 547 4 547 5 575 6 575 7 579 8 577 9 577 10 565 11 564 12 562 13 562 14 570 15 565 16 563 17 563 18 563 19 563 20 563 21 554 22 552 23 560 24 560 25 560 26 560 27 560 28 560 29 553 30 553 31 553

Period Stock Aggregate Nov 2013

(27)

Period Stock Aggregate Dec 2013 1 525 2 527 3 517 4 514 5 505 6 496 7 490 8 490 9 483 10 480 11 480 12 474 13 474 14 472 15 472 16 472 17 471 18 470 19 470 20 470 21 470 22 470 23 470 24 470 25 470 26 470 27 470 28 470 29 470 30 470 31 470

Period Stock Aggregate Jan 2014

(28)

Period Stock Aggregate Feb 2014 1 569 2 588 3 564 4 545 5 526 6 523 7 514 8 509 9 519 10 519 11 535 12 535 13 535 14 544 15 544 16 544 17 544 18 544 19 544 20 544 21 544 22 540 23 540 24 540 25 551 26 551 27 551 28 551

Period Stock Aggregate Mar 2014

(29)

Period Stock Aggregate Apr 2014

1 595

2 588

3 588

4 589

5 587

6 587

7 574

8 562

9 548

10 544

11 539

12 539

13 539

14 537

15 541

16 534

17 534

18 529

19 529

20 529

21 529

22 529

23 524

24 524

25 524

26 524

27 524

28 524

29 524

(30)

APPENDICES G

(31)

APPENDICES H

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