DAFTAR PUSTAKA
Aquilano, J. 2001. Operations Management for Competitive Advantage , 9 th Edition,
Mc Graw -Hill Companies, Inc., New York
Assauri. S. 2004. Manajemen Pemasaran. Jakarta: Rajawali Press.
Bergman & Klefsjo 1994, Quality: From Customer Needs to Customer Satisfaction,
McGraw-Hill Book Company, Europe.
Besterfield, D.H. 2001. Total Quality Management. Edisi 6.New Jersey: Prentice-Hall.
Brue,G. 2002. Sig sigma for Managers. A briefcase Book, Mc Graw-Hill,
Crosby. 1997. Management Quality and Competitiveness (Second Edition). Irwin,
Chichago. Goffee, R. & G. Jones.
Dino C. Penerapan Metode Six Sigma Dengan Pendekatan DMAIC Pada Proses
Handling Painted Body BMW X3 (Study Kasus PT.TJAHJA), PASTI UMB
Volume IX No 3, 248 – 256
Dino,C. & Yohanes, P.S. 2015. Implementasi Pendekatan DMAIC untuk Perbaikan
Proses Produksi Pipa PVC (Studi Kasus PT. Rusli Vinilon) VOL 16 . 91 – 96
Enamul Kabir S.M. 2013 Productivity Improvement by using Six-Sigma, Volume 3 No.
12
Feigenbaum. 1992. Kendali Mutu Terpadu, Edisi Ketiga, Penerbit Erlangga
Ferdian,H. & Yudha Y.A. 2013. Penerapan Metode DMAIC Dalam Peningkatan
Acceptance Rate Untuk Produk Panjang Produk Bushing. Vol.4 No. 1.381-393
Ganguly, K. 2012.
Improvement Proses For Rolling Mill Throught The DMAIC Six
Sigma Approach. Vol 6, No. 3
Gaspersz.V. 2001. “Total Quality Management”, Jakarta, PT. Gramedia Pustaka Utama.
Gaspersz, V.2002. Pedoman Implementasi Program Six SigmaTerintegrasi dengan ISO
9001: 2000 MBNQA dan HCCP. Jakarta : PT Gramedia PustakaUtama.
Gaspersz,V. 2003. Manajemen Bisnis Total - Total Quality Management. Penerbit PT.
Gramedia Pustaka Utama, Jakarta.
Grant,R,M. 1996. Pengendalian Mutu Statistis, Edisi Ke Enam, Penerbit Erlangga.
Handoko, T. H. 2000. Manajemen. Edisi 2. Yogyakarta: BPFE
Harry M & Schroeder R 2000. Six Sigma-The Break-through Management Strategy
Revolutionizing the World’s Top Corporations. Doubleday. New York, USA
Irawan SFI, Pendekatan Metode Six Sigma (DMAIC) Dan Proses Audit (CPPP) Untuk
Peningkatan Kualitas di PT.IGP, PASTI UMB Volume VIII No 3, 411 – 422.
Kumar, R. 2013. Reducing Process Variability By Using DMAIC Model ; A Case Study
In Bangladesh, VOL 7(1) 127 -140 UDC – 65.018
Nasution,M.N. 2004. Manajemen Jasa Terpadu. Jakarta: PT Ghalia Indonesia.
Nasution,M.N. 2005. Manajemen Mutu Terpadu (Total Quality Management). Ghalia
Indonesia, Bogor.
Pande,P 2002, The Six Sigma Way Handbook, Bagaimana GE, Motorolla dan
Perusahaan Terkenal Lainnya, Jogyakarta, Penerbit ANDI.
Ramanan, L. 2014. Six Sigma - DMAIC Framework for Enhancing Quality in
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Sahu N & Sridar. 2013. Six Sigma Implentation Using DMAIC Approach-A Case Study
In A Cylinder Liner Manufacture, Vol. 3, Issue 4,
LAMPIRAN
2.
PENGUMPULAN DATA BLOK B1 MEI 2016
MESIN
JENIS PRODUK
OUTPUT
DEFECT
BF-06401 MS.PAN SCREW M5x11,5mm
1620146
5935
BF-06402 SCREW PAN M5x13mm
1091935
2599
BF-06403 SCREW PAN M5x13mm
1031292
9469
BF-06404 FLANGE BOLT SH M6 x 35 mm
70034
0
FLANGE BOLT SH M6 x 40 mm
39435
11
FLANGE BOLT SH M6 x 40 mm (8T)
330963
13
FLANGE BOLT SH M6x35mm
573595
21
SCREW TAPPING D.5x16mm
90855
56
SOCKET BOLT M6x23,5mm
217068
0
BF-06405 FLANGE BOLT SH M5 x 13 mm
27703
50
FLANGE BOLT SH M6 x 35 mm
148582
0
FLANGE BOLT SH M6 x 40 mm (8T)
525332
37
FLANGE BOLT SH M6x25mm
496754
12
FLANGE BOLT SH M6x35mm
314177
78
BF-06406 FLANGE BOLT SH M6x25mm
61305
0
FLANGE BOLT SH M6x35mm
1535458
212
BF-06407 FLANGE BOLT SH M6 x 40 mm (8T)
628161
0
FLANGE BOLT SH M6x20mm
97201
0
FLANGE BOLT SH M6x25mm
510679
50
FLANGE BOLT SH M6x35mm
131882
62
BF-06408 BOLT W/ WASHER M6x10mm
24456
0
BOLT, HEX M5 x 14 mm
28911
3
BOLT, HEX W/WASHER M5 x 25 mm
98050
14
HEX BOLT ITH + R.PLAT + WAVE
WASH M6x16mm
140402
4
HEX BOLT M5 x 14 mm
35920
21
HEX BOLT M6 x 20 mm
508800
13
HEX BOLT M6 x 30 mm
13990
12
HEX BOLT M6x10mm
0
22
BF-06301 BOLT, HEX + PLAIN WASHER M6 x
14 (19) mm
44237
112
HEX BOLT M6 x 20 mm
350540
50
HEX BOLT M6 x 30 mm
12405
432
HEX BOLT W/WASHER (BOLT, HEX
+ PLAIN WASHER) M6 x 15 mm
30383
123
JUNI 2016
MESIN
JENIS PRODUK
OUTPUT DEFECT
BF-06401
BOLT SOCKET M4 x 16.5 mm
0
0
MS.PAN SCREW M5x11,5mm
1629853 6616
BF-06402
SCREW PAN M5x13mm
1183905 2770
SCREW VISOR SPL M5x12,3mm
565630
1005
BF-06403
SCREW PAN M5x13mm
1202370 5723
BF-06404
BOLT, HEX + PLAIN WASHER M6 x
14 (19) mm
0
0
BOLT, HEX M5 x 14 mm
22112
200
BOLT, HEX W/WASHER M5 x 25 mm 0
0
FLANGE BOLT SH M6 x 40 mm (8T)
173993
350
SCREW TAPPING D.5x16mm
391334
1059
SOCKET BOLT M6x23,5mm
169851
2150
BF-06405
FLANGE BOLT SH M5 x 13 mm
83857
1007
FLANGE BOLT SH M6x25mm
343010
0
FLANGE BOLT SH M6x35mm
1035713 2180
BF-06406
FLANGE BOLT SH M6 x 40 mm
75805
FLANGE BOLT SH M6 x 40 mm (8T)
1041168 145
FLANGE BOLT SH M6x25mm
231080
155
FLANGE BOLT SH M6x35mm
260874
378
BF-06407
FLANGE BOLT SH M6 x 35 mm
119999
0
FLANGE BOLT SH M6 x 40 mm (8T)
814568
205
FLANGE BOLT SH M6x35mm
800486
140
BF-06408
BOLT HEX M6 x 22 mm
41261
80
BOLT, HEX M5 x 14 mm
42359
105
BOLT, HEX W/WASHER M5 x 25 mm 72519
150
HEX BOLT M5 x 14 mm
124586
323
HEX BOLT M6 x 20 mm
660284
232
HEX BOLT M6x10mm
124514
104
HEX BOLT M6x14mm (LOCTITE)
15878
234
BF-06301
HEX BOLT M6 x 20 mm
198763
400
JULI 2016
MESIN
JENIS PRODUK
OUTPUT DEFECT
BF-06401 MS.PAN SCREW M5x11,5mm
2088371 3883
BF-06402 BOLT, SOCKET M4 x 24 mm
71485
0
SCREW PAN M5x13mm
129505
590
SCREW VISOR SPL M5x12,3mm
1006095 2009
BF-06403 SCREW PAN M5x13mm
979058
4617
BF-06404 BOLT, HEX M5 x 14 mm
52681
122
BOLT, HEX W/WASHER M5 x 25 mm
97995
232
HEX BOLT ITH + R.PLAT + WAVE WASH
M6x16mm
87384
501
HEX BOLT M5 x 14 mm
81543
38
HEX BOLT M6 x 20 mm
28725
201
HEX BOLT M6x10mm
49580
1342
SCREW TAPPING D.5x16mm
543924
1056
SOCKET BOLT M5x50mm
0
0
BF-06405 FLANGE BOLT SH M6x35mm
0
0
FLANGE BOLT SPL M6x12mm
69704
0
SOCKET BOLT M6x23,5mm
253362
1854
BF-06406 FLANGE BOLT SH M6 x 12 mm
25135
80
FLANGE BOLT SH M6x25mm
325524
120
FLANGE BOLT SH M6x35mm
443051
145
BF-06407 FLANGE BOLT SH M6 x 35 mm
75669
500
FLANGE BOLT SH M6x25mm
235977
0
FLANGE BOLT SH M6x35mm
448369
1015
BF-06408 BOLT HEX M6 x 22 mm
26614
23
BOLT W/ WASHER M6x10mm
27506
0
BOLT, HEX + PLAIN WASHER M6 x 14 (19)
mm
29088
30
HEX BOLT + R.PLAT M6x35mm
18937
0
HEX BOLT ITH + R.PLAT + WAVE WASH
M6x16mm
22346
60
HEX BOLT M6 x 20 mm
650203
41
HEX BOLT M6 x 30 mm
4122
50
HEX BOLT M6x10mm
57311
100
HEX BOLT M6x14mm (LOCTITE)
21781
112
HEX BOLT W/WASHER
55191
324
3. KONVERSI DPMO ke NILAI SIX SIGMA BERDASARKAN KONSEP
MOTOROLA
Nilai
Sigma DPMO Nilai Sigma DPMO Nilai Sigma DPMO Nilai Sigma DPMO
0,00 933.193 0,51 838.913 1,02 684.386 1,53 488.033 0,01 931.888 0,52 836.457 1,03 680.822 1,54 484.047 0,02 930.563 0,53 833.977 1,04 677.242 1,55 480.061 0,03 929.219 0,54 831.472 1,05 673.645 1,56 476.078 0,04 927.855 0,55 828.944 1,06 670.031 1,57 472.097 0,05 926.471 0,56 826.391 1,07 666.402 1,58 468.119 0,06 925.066 0,57 823.814 1,08 662.757 1,59 464.144 0,07 923.641 0,58 821.214 1,09 659.097 1,60 460.172 0,08 922.196 0,59 818.589 1,10 655.422 1,61 456.205 0,09 920.73 0,60 815.94 1,11 651.732 1,62 452.242 0,10 919.243 0,61 813.267 1,12 648.027 1,63 448.283 0,11 917.736 0,62 810.57 1,13 644.309 1,64 444.33 0,12 916.207 0,63 807.85 1,14 640.576 1,65 440.382 0,13 914.656 0,64 805.106 1,15 636.831 1,66 436.441 0,14 913.085 0,65 802.338 1,16 633.072 1,67 432.505 0,15 911.492 0,66 799.546 1,17 629.3 1,68 428.576 0,16 909.877 0,67 796.731 1,18 625.516 1,69 424.655 0,17 908.241 0,68 793.892 1,19 621.719 1,70 420.74 0,18 906.582 0,69 791.03 1,20 617.911 1,71 416.834 0,19 904.902 0,70 788.145 1,21 614.092 1,72 412.936 0,20 903.199 0,71 785.236 1,22 610.261 1,73 409.046 0,21 901.475 0,72 782.305 1,23 606.42 1,74 405.165 0,22 899.727 0,73 779.35 1,24 602.568 1,75 401.294 0,23 897.958 0,74 776.373 1,25 598.706 1,76 397.432 0,24 896.165 0,75 773.373 1,26 594.835 1,77 393.58 0,25 894.35 0,76 770.35 1,27 590.954 1,78 389.739 0,26 892.512 0,77 767.305 1,28 587.064 1,79 385.908 0,27 890.651 0,78 764.238 1,29 583.166 1,80 382.089 0,28 888.767 0,79 761.148 1,30 579.26 1,81 378.281 0,29 886.86 0,80 758.036 1,31 575.345 1,82 374.484 0,30 884.93 0,81 754.903 1,32 571.424 1,83 370.7 0,31 882.977 0,82 751.748 1,33 567.495 1,84 366.928
Nilai
Sigma DPMO Sigma Nilai DPMO Sigma Nilai DPMO Sigma Nilai DPMO
0,34 876.976 0,85 742.154 1,36 555.67 1,87 355.691 0,35 874.928 0,86 738.914 1,37 551.717 1,88 351.973 0,36 872.857 0,87 735.653 1,38 547.758 1,89 348.268 0,37 870.762 0,88 732.371 1,39 543.795 1,90 344.578 0,38 868.643 0,89 729.069 1,40 539.828 1,91 340.903 0,39 866.5 0,90 725.747 1,41 535.856 1,92 337.243 0,40 864.334 0,91 722.405 1,42 531.881 1,93 333.598 0,41 862.143 0,92 719.043 1,43 527.903 1,94 329.969 0,42 859.929 0,93 715.661 1,44 523.922 1,95 326.355 0,43 857.69 0,94 712.26 1,45 519.939 1,96 322.758 0,44 855.428 0,95 708.84 1,46 515.953 1,97 319.178 0,45 853.141 0,96 705.402 1,47 511.967 1,98 315.614 0,46 850.83 0,97 701.944 1,48 507.978 1,99 312.067 0,47 848.495 0,98 698.468 1,49 503.989 2,00 308.538 0,48 846.136 0,99 694.974 1,50 500 2,01 305.026 0,49 843.752 1,00 691.462 1,51 496.011 2,02 301.532 0,50 841.345 1,01 687.933 1,52 492.022 2,03 298.056 2,04 294.598 2,55 146.859 3,06 59.38 3,57 19.226 2,05 291.16 2,56 144.572 3,07 58.208 3,58 18.763 2,06 287.74 2,57 142.31 3,08 57.053 3,59 18.309 2,07 284.339 2,58 140.071 3,09 55.917 3,60 17.864 2,08 280.957 2,59 137.857 3,10 54.799 3,61 17.429 2,09 277.595 2,60 135.666 3,11 53.699 3,62 17.003 2,10 274.253 2,61 133.5 3,12 52.616 3,63 16.586 2,11 270.931 2,62 131.357 3,13 51.551 3,64 16.177 2,12 267.629 2,63 129.238 3,14 50.503 3,65 15.778 2,13 264.347 2,64 127.143 3,15 49.471 3,66 15.386 2,14 261.086 2,65 125.072 3,16 48.457 3,67 15.003 2,15 257.846 2,66 123.024 3,17 47.46 3,68 14.629 2,16 254.627 2,67 121.001 3,18 46.479 3,69 16.262 2,17 251.429 2,68 119 3,19 45.514 3,70 13.903 2,18 248.252 2,69 117.023 3,20 44.565 3,71 13.553 2,19 245.097 2,70 115.07 3,21 43.633 3,72 13.209 2,20 241.964 2,71 113.14 3,22 42.716 3,73 12.874 2,21 238.852 2,72 111.233 3,23 41.815 3,74 12.545 2,22 235.762 2,73 109.349 3,24 40.929 3,75 12.224
Nilai
Sigma DPMO Nilai Sigma DPMO Nilai Sigma DPMO Nilai Sigma DPMO
2,23 232.695 2,74 107.488 3,25 40.059 3,76 11.911 2,24 229.65 2,75 105.65 3,26 39.204 3,77 11.604 2,25 226.627 2,76 103.835 3,27 38.364 3,78 11.304 2,26 223.627 2,77 102.042 3,28 37.538 3,79 11.011 2,27 220.65 2,78 100.273 3,29 36.727 3,80 10.724 2,28 217.695 2,79 98.525 3,30 35.93 3,81 10.444 2,29 214.764 2,80 96.801 3,31 35.148 3,82 10.17 2,30 211.855 2,81 95.098 3,32 34.379 3,83 9.903 2,31 208.97 2,82 93.418 3,33 33.625 3,84 9.642 2,32 206.108 2,83 91.759 3,34 32.884 3,85 9.387 2,33 203.269 2,84 90.123 3,35 32.157 3,86 9.137 2,34 200.454 2,85 88.508 3,36 31.443 3,87 8.894 2,35 197.662 2,86 86.915 3,37 30.742 3,88 8.656 2,36 194.894 2,87 85.344 3,38 30.054 3,89 8.424 2,37 192.15 2,88 83.793 3,39 29.379 3,90 8.198 2,38 189.43 2,89 82.264 3,40 28.716 3,91 7.976 2,39 186.733 2,90 80.757 3,41 28.067 3,92 7.76 2,40 184.06 2,91 79.27 3,42 27.429 3,93 7.549 2,41 181.411 2,92 77.804 3,43 26.803 3,94 7.344 2,42 178.786 2,93 76.359 3,44 26.19 3,95 7.143 2,43 176.186 2,94 74.934 3,45 25.588 3,96 6.947 2,44 173.609 2,95 73.529 3,46 24.998 3,97 6.756 2,45 171.056 2,96 72.145 3,47 24.419 3,98 6.569 2,46 168.528 2,97 70.781 3,48 23.852 3,99 6.387 2,47 166.023 2,98 69.437 3,49 23.295 4,00 6.21 2,48 163.543 2,99 68.112 3,50 22.75 4,01 6.037 2,49 161.087 3,00 66.807 3,51 22.215 4,02 5.868 2,50 158.655 3,01 65.522 3,52 21.692 4,03 5.703 2,51 156.248 3,02 64.256 3,53 21.178 4,04 5.543 2,52 153.864 3,03 63.008 3,54 20.675 4,05 5.386 2,53 151.505 3,04 61.78 3,55 20.182 4,06 5.234 2,54 149.17 3,05 60.571 3,56 19.699 4,07 5.085
Nilai
Sigma DPMO Nilai Sigma DPMO Nilai Sigma DPMO Nilai Sigma DPMO
4,08 4.94 4,59 1.001 5,10 159 5,61 20 4,09 4.799 4,60 968 5,11 153 5,62 19 4,10 4.661 4,61 936 5,12 147 5,63 18 4,11 4.527 4,62 904 5,13 142 5,64 17 4,12 4.397 4,63 874 5,14 136 5,65 17 4,13 4.269 4,64 845 5,15 131 5,66 16 4,14 4.145 4,65 816 5,16 126 5,67 15 4,15 4.025 4,66 789 5,17 121 5,68 15 4,16 3.907 4,67 762 5,18 117 5,69 14 4,17 3.793 4,68 736 5,19 112 5,70 13 4,18 3.681 4,69 711 5,20 108 5,71 13 4,19 3.573 4,70 687 5,21 104 5,72 12 4,20 3.467 4,71 664 5,22 100 5,73 12 4,21 3.364 4,72 641 5,23 96 5,74 11 4,22 3.264 4,73 619 5,24 92 5,75 11 4,23 3.167 4,74 598 5,25 88 5,76 10 4,24 3.072 4,75 577 5,26 85 5,77 10 4,25 2.98 4,76 557 5,27 82 5,78 9 4,26 2.89 4,77 538 5,28 78 5,79 9 4,27 2.803 4,78 519 5,29 75 5,80 9 4,28 2.718 4,79 501 5,30 72 5,81 8 4,29 2.635 4,80 483 5,31 70 5,82 8 4,30 2.555 4,81 467 5,32 67 5,83 7 4,31 2.477 4,82 450 5,33 64 5,84 7 4,32 2.401 4,83 434 5,34 62 5,85 7 4,33 2.327 4,84 419 5,35 59 5,86 7 4,34 2.256 4,85 404 5,36 57 5,87 6 4,35 2.186 4,86 390 5,37 54 5,88 6 4,36 2.118 4,87 376 5,38 52 5,89 6 4,37 2.052 4,88 362 5,39 50 5,90 5 4,38 1.988 4,89 350 5,40 48 5,91 5 4,39 1.926 4,90 337 5,41 46 5,92 5 4,40 1.866 4,91 325 5,42 44 5,93 5 4,41 1.807 4,92 313 5,43 42 5,94 5 4,42 1.75 4,93 302 5,44 41 5,95 4
Nilai
Sigma DPMO Nilai Sigma DPMO Nilai Sigma DPMO Nilai Sigma DPMO
4,43 1.695 4,94 291 5,45 39 5,96 4
4,44 1.641 4,95 280 5,46 37 5,97 4
4,45 1.589 4,96 270 5,47 36 5,98 4
4,46 1.538 4,97 260 5,48 34 5,99 4
4,47 1.489 4,98 251 5,49 33 6,00 3
4,48 1.441 4,99 242 5,50 32 Catatan: Tabel konversi
ini
4,49 1.395 5,00 233 5,51 30
4,50 1.35 5,01 224 5,52 29 Mencakup pengeseran
1,5-sigma untuk semua nilai Z 4,51 1.306 5,02 216 5,53 28 4,52 1.264 5,03 208 5,54 27 4,53 1.223 5,04 200 5,55 26 4,54 1.183 5,05 193 5,56 25 4,55 1.144 5,06 185 5,57 24 4,56 1.107 5,07 179 5,58 23 4,57 1.07 5,08 172 5,59 22 4,58 1.035 5,09 165 5,60 21
