PEMBUATAN FRONT END ENGINEERING DESIGN (FEED) TOTAL PROJECT
KAMOJANG UNIT 5 (1 X 30 MW) - JAWA BARAT
ANALISIS HAZOP - GPP
A 30 Mei 2012 Issued for Approval ASY PSN OOK TJA WDR
DISIAPKAN DIPERIKSA DISETUJUI DIPERIKSA DISETUJUI
REV TANGGAL DESKRIPSI PERSETUJUAN PERSETUJUAN
PT. LAPI ITB PT.PGE
KODE STATUS : IFR = Issued for Review, IFA = Issued for Approval, IFU = Issued for Used
Tindakan memperbanyak (copy) secara total atau sebagian dan/atau penggunaan dokumen ini
DILARANG tanpa adanya izin tertulis dari pemilik.
NOMOR DOKUMEN REVISI STATUS
PEMBUATAN FRONT END ENGINEERING DESIGN (FEED) TOTAL PROJECT KAMOJANG UNIT 5 (1 X 30
MW) – JAWA BARAT
JUDUL NOMOR DOKUMEN HALAMAN
Analisis HAZOP - GPP KMJ5 – PP – HS – DTN – 001 2 of 16
TABULASI HALAMAN REVISI
Hal REVISI Hal REVISI
A B 0 1 2 3 4 5 A B 0 1 2 3 4 5 1 36 2 37 3 38 4 39 5 40 6 41 7 42 8 43 9 44 10 45 11 46 12 47 13 48 14 49 15 50 16 51 17 52 18 53 19 54 20 55 21 56 22 57 23 58 24 59 25 60 26 61 27 62 28 63 29 64 30 65 31 66 32 67 33 68 34 69 35 70
PEMBUATAN FRONT END ENGINEERING DESIGN (FEED) TOTAL PROJECT KAMOJANG UNIT 5 (1 X 30
MW) – JAWA BARAT
JUDUL NOMOR DOKUMEN HALAMAN
Analisis HAZOP - GPP KMJ5 – PP – HS – DTN – 001 3 of 16 LEMBAR KOMENTAR Komentar: NO REFERENSI, PARAGRAPH, ATAU BAB
KOMENTAR PT. PGE RESPON PT. LAPI ITB
1 2 3
PERUSAHAAN PT.PGE PT. LAPI ITB
OLEH POSISI TANGGAL
PEMBUATAN FRONT END ENGINEERING DESIGN (FEED) TOTAL PROJECT KAMOJANG UNIT 5 (1 X 30
MW) – JAWA BARAT
JUDUL NOMOR DOKUMEN HALAMAN
Analisis HAZOP - GPP KMJ5 – PP – HS – DTN – 001 4 of 16 DAFTAR ISI 1 PENDAHULUAN ... 5 2 TUJUAN ... 5 3 DEFINISI ... 5 4 METODOLOGI ... 5 5 HASIL CHECKLIST ... 6 6 REFERENSI………..6
LAMPIRAN 1 DAFTAR PERIKSA (CHECKLIST)……….7
LAMPIRAN 2 What-If ANALYSIS WORKSHEET………....9
LAMPIRAN 3 HAZOP WORKSHEET………10
LAMPIRAN 4 FORMAT REKOMENDASI……….11
LAMPIRAN 5 PRELIMINARY HAZARD ANALYSIS ……….12
WORKSHEET LAMPIRAN 6 RISK RANKING MATRIX………13
PEMBUATAN FRONT END ENGINEERING DESIGN (FEED) TOTAL PROJECT KAMOJANG UNIT 5 (1 X 30
MW) – JAWA BARAT
JUDUL NOMOR DOKUMEN HALAMAN
Analisis HAZOP - GPP KMJ5 – PP – HS – DTN – 001 5 of 16
1 PENDAHULUAN
PT. Pertamina Geothermal (PGE) bermaksud untuk melaksanakan Pembangunan Pembangkit Listrik Panas Bumi (PLTP) Unit 5 agar mendekati nilai kapasitas 30 MW dengan mengalirkan uap produksi dari sumur Cluster A dan Cluster C. Oleh karena itu diadakan proyek “Front End Engineering Design (FEED) Total Project Kamojang Unit 5 (1x30 MW) – Jawa Barat”.
2 TUJUAN
Tujuan dari dokumen ini adalah untuk menjabarkan hasil analisis Hazard Operability (HAZOP) untuk PLTP unit 5 Pertamina Area Geotermal Kamojang pada bagian Power Plant.
3 DEFINISI
Berikut adalah definisi dari pihak-pihak yang dimaksud dalam dokumen ini: 1. KLIEN adalah PT. Pertamina Geothermal sebagai pemilik proyek.
2. KONSULTAN adalah PT. LAPI ITB sebagai pihak yang menyediakan jasa Konsultasi Teknis dan didukung ELC sebagai sub konsultan.
3. VENDOR (Pabrikan atau Sub-Kontraktor) adalah pihak yang memproduksi atau menyediakan material serta jasa pelayanan untuk melakukan pekerjaan yang telah ditetapkan oleh KONSULTAN.
4 METODOLOGI
Analisis HAZOP untuk PERTAMINA Area Geotermal Kamojang unit 5 ini menggunakan salah satu metode yang umum digunakan untuk analisis HAZOP yaitu Metode “What If-Checklist”.
PEMBUATAN FRONT END ENGINEERING DESIGN (FEED) TOTAL PROJECT KAMOJANG UNIT 5 (1 X 30
MW) – JAWA BARAT
JUDUL NOMOR DOKUMEN HALAMAN
Analisis HAZOP - GPP KMJ5 – PP – HS – DTN – 001 6 of 16
5 HASIL CHECKLIST
Check list mengenai HAZOP dituangkan dalam bentuk pertanyaan- pertanyaan detail yang bersangkutan dengan HAZOP. Checklist tersebut dijabarkan dalam Lampiran 1 dan Lampiran 2.
6 REFERENSI
1. KMJ5-PP-PR-DTN-001 GPP Design Basis
2. KMJ5-PP-PR-PCD-001 Comissioning & Start Up Procedure GPP 3. KMJ5-PP-PR-DTN-002 GPP Process Philosophy
PEMBUATAN FRONT END ENGINEERING DESIGN (FEED) TOTAL PROJECT KAMOJANG UNIT 5 (1 X 30
MW) – JAWA BARAT
JUDUL NOMOR DOKUMEN HALAMAN
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LAMPIRAN 1
DAFTAR PERIKSA (CHECKLIST) Bagian : Start Up dan Shut Down Power Plant
No. Daftar Pertanyaan Ya Tidak
I. Start Up
1. Apakah sistem supervisi dan kontrol berjalan baik ? 2. Apakah semua auxilary service boards tersedia ? 3. Apakah Turbin dan generator siap untuk digunakan ? 4. Apakah turbin tripped ? dan pastikan stop valves, control
valves, dan stand by valves tertutup
5. Apakah Emergency Governor dalam kondisi tripped ? 6. Apakah power tersedia untuk pompa emergency bearing
oil dan switch pada posisi auto start ?
7. Apakah filter oli duplex pada jalur pipa menuju bearing dalam keadaan bersih ?
8. Apakah level tangki oli masih berada di antara level minimum dan maksimum ?
9. Apakah semua saluran pipa terbuka lebar dan casing saluran terbuka dengan benar ?
10. Apakah jalur untuk mengalirkan uap dapat beroperasi pada tekanan 10 barg dan steam tersedia untuk menjalankan turbin ?
11. Apakah level Condensor dan level CT Basin ada pada level yang benar ?
12. Apakah sistem compressed air dapat berjalan ? 13. Apakah Vacum breaker valve tertutup ?
14. Apakah valve hot pump recirculation terbuka dan control valve untuk pengecekan tertutup ?
15. Apakah valve untuk mengalirkan air ke kondenser dalam keadaan tertutup ?
PEMBUATAN FRONT END ENGINEERING DESIGN (FEED) TOTAL PROJECT KAMOJANG UNIT 5 (1 X 30
MW) – JAWA BARAT
JUDUL NOMOR DOKUMEN HALAMAN
Analisis HAZOP - GPP KMJ5 – PP – HS – DTN – 001 8 of 16
16. Apakah sistem reinjeksi, blow down dan flash vessels bekerja dengan baik ?
17. Apakah semua peralatan safety sudah tersedia ? II. Shut Down
1. Apakah tes fungsionalitas semua peralatan telah dilakukan ?
2. Apakah auxilary service dapat dijalankan melalui jalur transmisi setelah circuit breaker untuk generator terbuka?
PEMBUATAN FRONT END ENGINEERING DESIGN (FEED) TOTAL PROJECT KAMOJANG UNIT 5 (1 X 30
MW) – JAWA BARAT
JUDUL NOMOR DOKUMEN HALAMAN
Analisis HAZOP - GPP KMJ5 – PP – HS – DTN – 001 9 of 16
LAMPIRAN 2
WHAT – IF ANALYSIS WORKSHEET Perusahaan :
Unit Operasi : Area/Fasilitas : No. Gambar :
Tanggal :
PEMBUATAN FRONT END ENGINEERING DESIGN (FEED) TOTAL PROJECT KAMOJANG UNIT 5 (1 X 30
MW) – JAWA BARAT
JUDUL NOMOR DOKUMEN HALAMAN
Analisis HAZOP - GPP KMJ5 – PP – HS – DTN – 001 10 of 16
LAMPIRAN 3
HAZOP Worksheet
Perusahaan : Unit Operasi : Area/Fasilitas : Sesi :Node : No. Gambar :
Parameter : Intention :
PEMBUATAN FRONT END ENGINEERING DESIGN (FEED) TOTAL PROJECT KAMOJANG UNIT 5 (1 X 30
MW) – JAWA BARAT
JUDUL NOMOR DOKUMEN HALAMAN
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LAMPIRAN 4
FORMAT REKOMENDASI PT. PERTAMINA GEOTHERMAL
Studi HAZOP
Perbaikan Tindak Lanjut & Rekomendasi Nama Proyek : No. Proyek : Studi HAZOP : Rekomendasi : Permasalahan : Rekomendasi :
Ditanda-tangani oleh : Tanggal : o Tim HAZOP : o Unit Operasi/Bagian : o Kontraktor : o Lain-lain : Usulan : Selesai Pekerjaan : Oleh : Disetujui : Tanggal : Tanggal :
PEMBUATAN FRONT END ENGINEERING DESIGN (FEED) TOTAL PROJECT KAMOJANG UNIT 5 (1 X 30
MW) – JAWA BARAT
JUDUL NOMOR DOKUMEN HALAMAN
Analisis HAZOP - GPP KMJ5 – PP – HS – DTN – 001 12 of 16
LAMPIRAN 5
PRELIMINARY HAZARD ANALYSIS WORKSHEET Perusahaan :
Unit Operasi : Area/Fasilitas : No. Gambar :
Tanggal :
PEMBUATAN FRONT END ENGINEERING DESIGN (FEED) TOTAL PROJECT KAMOJANG UNIT 5 (1 X 30
MW) – JAWA BARAT
JUDUL NOMOR DOKUMEN HALAMAN
Analisis HAZOP - GPP KMJ5 – PP – HS – DTN – 001 13 of 16
LAMPIRAN 6
RISK RANKING MATRIX HAZARD SEVERITY
Category Descriptive Word Expected Event Consequence
I Catasthropic
Multiple Fatalities
Multiple hospitalization of ten or more workers and/or members of
public
Extensive facility property/equipment damage, major business
interruption; or
Catasthropic environmental impact.
II Critical
Fatality
Multiple hohspitalization of less than ten workers and/or injury to members of the public
Major equipment damage, moderate business interuption
Severe environmental impact; or
Large public disruption.
III Significant
Release of large or moderate quantities of flammable or toxic material (minimal impact)
Less severe medical treatment injury of a worker(s)
Moderate equipment damage, minor business interruption
Moderate environmental impact; or
Small public disruption.
IV Minor
Release of minor quantities of flammable or toxic material First aid injury of worker
Minor equipment damage, negligible business interruption; or
Minor environmental impact.
INDIVIDUAL EVENT FREQUENCY LEVEL
Level Descriptive Word Definition
A Frequent Repeated events could be expected in life of facility.
B Probable Several events could be expected in the life of facility.
C Possible Single event could reasonably be expected to occur in life of facility.
D Improbable Occurence of a single event not expected during the lifetime of a
particular facility, but could be expected over the lifetimes of several similar facilities.
E Highly Improbable Event occurrence during lifetimes of several similar facilities would not
PEMBUATAN FRONT END ENGINEERING DESIGN (FEED) TOTAL PROJECT KAMOJANG UNIT 5 (1 X 30
MW) – JAWA BARAT
JUDUL NOMOR DOKUMEN HALAMAN
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RISK ASSESSMENT RANKING
Risk Rank Descriptive Word Expected Event Consequence
1 Very High Immediate corrective action required
Engineered remedial action required
2 High High priority corrective action required
Engineered remedial action preferred
3 Moderate Reduced priority corrective action required
Engineered or procedural remedial action
4 Low Significant corrective action to further reduce risk not required
Minor adjustments or changes should be implemented, where
possible
5 Very Low Corrective action to further reduce risk not necessary
Matrix Notes Hazard Severity:
OSHA reportable events (report within 8 hrs) fall under the Critical or Catastrophic Severity Categories. The minimum OSHA reportable event (fatality; or 3 or more workers hoapitalized) falls under the Critical Hazard Severity.
Public disruption includes evacuation, blockage of highways, etc. Negative publicity for the company may also
be implicitly included, as appropriate, in public disruption and/or business impact.
Financial criteria for equipment damage and/or business interruption may be established for a particular project
to better define the degree of loss corresponding to each Hazard Severity Category. RISK ASSESSMENT MATRIX
Hazard Severity Category Frequency Level (Probability) A B C D E I 1 1 2 3 4 II 1 2 3 4 5 III 2 3 4 5 5 IV 3 4 5 5 5
PEMBUATAN FRONT END ENGINEERING DESIGN (FEED) TOTAL PROJECT KAMOJANG UNIT 5 (1 X 30
MW) – JAWA BARAT
JUDUL NOMOR DOKUMEN HALAMAN
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Individual Event Frequency Level:
Descriptive Word in Individual Event Frequency Level are intended to approximately correspond to the numerical frequencies below.
Level Descriptive Word Numerical Frequency Definition
A Frequent 100 to 10-1/yr Repeated events could be expected in life of facility.
B Probable 10-1 to 10-2/yr Several events could be expected in life of facility.
C Possible 10-2 to 10-4/yr Single event could reasonably be expected to occur in
life of facility.
D Improbable 10-4 to 10-6/yr Occurence of a single events not expected during the
lifetime of a particular facility, but could be expected over the lifetimes of several similar facilities.
E Highly Improbable <10-6 Event occurence during lifetimes of several similar
facilities would not be expected.
Risk Assessment Ranking:
A Risk Rank of 4 is the as low as reasonably practical level (i.e. cost effective corrective actions should be implemented).
PEMBUATAN FRONT END ENGINEERING DESIGN (FEED) TOTAL PROJECT KAMOJANG UNIT 5 (1 X 30
MW) – JAWA BARAT
JUDUL NOMOR DOKUMEN HALAMAN
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LAMPIRAN 7
HAZARD ANALYSIS KEYWORD FLAMMABLES IGNITION FIRE EXPLOSION/BLEVE MAJOR LEAK/SPILL TLV CHEMICALS TOXICITY CORROSION REACTION HEALTH HAZARDS CHEMICAL CONTACT CRYOGENIC CONTACT NOISE VIBRATION ODOR HEAT CONTACT ASPHYXIANTS IRRITANT ELECTRO STATIC TLV OPERATION HAZARDS PRESSURE EXTREME TEMPERATURE EXTREME MATERIAL OUT OF PLACE HIGH/LOW LEVEL MODE OF OPERATION START-UP SHUTDOWN (EMERGENCY, NORMAL) MAINTENANCE EMERGENCY LOSS OF SERVICES ELECTRICITY WATER PNEUMATIC COOLING SYSTEM OTHER SEVICES EXTERNAL EVENT
EXTREME WEATHER (FLOODING, EARTHQUAKE)
ACCIDENTAL IMPACT LIGHTNING
EQUIPMENT PROBLEMS