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ANDHRA PRADESH POLLUTION CONTROL BOARD ZONAL OFFICE, VIJAYAWADA
Agenda for CFE Committee meeting
Date : 16.09.2019 CFE AGENDA ITEM NO: 03 Single Desk/OCMMS last date:- 17.09.2019
01) Name of the Industry &
Location address with Sy.Nos. : M/s. Ratnam Castings Pvt. Ltd., R.S.No:11 (P) of Mallavalli (V), Bapulapadu (M),
Krishna District.
i) Longitude : 80.88086
ii) Latitude : 16.69856
iii) Address for correspondence with
pin code Sri. Movva Rama Krishna
Flat nos. 102 & 103, 59A-21-7/1A, Venkat Medow, RR Gardens.
02) Inspection details :
i) Date of inspection : 24.08.2019
ii) Inspection conducted by : Sri T. Prasada Rao, AEE, RO, Vijayawada.
iii) Name of representative of the industry present, cell no and mail ID.
: Sri. Movva Rama Krishna Moble: 9492977988
[email protected] 03) Project site details: :
i) Total area of the land : 5000 Sq. mts.
ii) Built up area : 1500 Sq. mts.
iii) Greenery : 750 Sq. mts.
iv) Nearest Human habitation : Mallavalli village is at a distance of about 2.0 Kms. from the proposed site.
v) Nearby water body : --- vi) Surroundings of the site :
North : Vacant plots South : Road
East : Road
West : Vacant plots vii
)
Road details : ----
04) Project Cost : Proposed in crores of Rs.
i) Land ii) Building
iii) Plant & machinery
Rs.2.95 crores
Total Rs.2.95 crores
05) CFE fee
details : Internet Banking A/C No.633497507, dt. 22.08.2019 for Rs.
14,750/- CFE Fee:
Category of the industry
Capital investme nt in Cr of Rs.
% fee &
fee to be paid under one Act.
Minimum fee to be paid under both acts.
Fee to be paid under both acts
Total fee payable
Amount paid
Balance fee to be paid/
Excess paid Orange
(Haz) Rs.2.95
crores 0.025%
Rs.7,375/
-
Rs.
5,000/- Rs.
14,750/
-
Rs.
14,750/- Rs.
14,750/
-
----
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06) i) Category of the Industry : Orange-Haz.
ii) Line of Activity – (example: bulk drugs, Tannery, Fertilizers etc.,) as per the list communicated by the CPCB
: Casting industry (Ferrous and non ferrous metal extract involving different furnaces through melting, refining, reprocessing, casting and alloy making at Sl.No.28 as per CPCB list of industries classification).
07) Products and By-products: : Sl.
No. Name of the Products and By-products Proposed capacity
1 Iron castings 45 Tons/day
08) Raw material and chemicals used : : Sl.
No. Name of the Raw materials and chemicals Quantity
1 SS/MS/HS scrap` 120 Tons/day
09) Storage details of chemicals / Fuels:
Sl.
No. Name of the Chemical / Fuel Storage capacity in
Tons / KL
1 Chemical ----
2 Fuel Electricity
10) Brief description of process : Flow diagram with description of process is enclosed.
11) Source of Water supply : Borewell 12) Water Pollution, treatment and
disposal :
A) water consumption:
B) Waste Water Generation :
C) Details of Proposed ETP:
Source of effluent Capacity of Treatment
units Mode of final disposal Trade effluents
(Wastewater from cooling of moulds)
Settling tank followed by
bar screen. Recycled after settling.
Domestic effluents --- Septic tank followed by
soak pit.
Sl. No. Purpose Proposed
(KLD)
a) Cooling makeup 1.0
b) Domestic 1.0
Total 2.0
Sl.
No. Source Proposed
(KLD)
a) Domestic 0.5
Total 0.5
3 13) Air Emissions, control systems:
Proposed:
i) Emissions from fuel burning:
Sl.
No
Details of Stack Stack 1 Stack 2
a) Attached to: Boiler/ Furnace / Kiln/
Incinerator / D.G. Set D.G. Set
b) Capacity Induction furnace of 300 Kg/batch of operation is proposed as informed by the proponent.
----
c) Name of the Fuel : Electric fired. ----
d) Stack height above
ground (m.) Vent is proposed to be provided. ---- e) Air Pollution Control
Equipment:
Proposed to provide fume extracting device followed by wet scrubber system.
----
f) Conc. of particulate matter mg/Nm3
---- ----
ii) Details of Process Emissions: Control Equipment Process fumes would be generated
from Induction furnace. During the inspection the proponent informed that they have proposed to provide fume extracting device followed by wet scrubber system.
iii) Details of Fugitive Emissions: Mitigation measures.
Handling of raw material. Water sprinkling is proposed.
14) Details of Solvent Recovery system: NA 15) Solid Waste and its disposal:
S.
No Source of solid
waste Proposed
quantity Method of disposal
1 Slag from induction furnace.
The industry has not submitted details of solid waste generation and disposal.
16) Court cases / complaints, if any. : Nil.
17) Compliance with regard to EIA notification
(in case of EC category industries)
: Park level EC was obtained by APIIC.
18) Inspection Officer’ remarks
1. The proposal of M/s. Ratnam Castings Pvt. Ltd., at R.S.No:11 (P) of Mallavalli(V), Bapulapadu (M), Krishna District is for establishment of Iron castings manufacturing unit with production capacity of iron castings- 45 Tons/day using SS/MS/HS scap-120 Tons/day as raw material.
2. The industry has applied for Consent for Establishment of the Board on 22.08.2019 through APOCMMS duly paying requisite CFE fee of Rs.14,750/- under Orange-Haz.
category with a project cost of Rs.2.95 crores.
3. The proposed industrial activity involves melting of iron scrap in an electrically operated induction furnace at a temperature of about 1600OC. This molten metal
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would be lifted in ladles and poured into cavity of moulds. These moulds would be cooled by water spraying upon moulds. These moulds would be sent for finishing operations.
4. Water consumption would be for cooling makeup – 1 KLD and domestic purposes – 1 KLD. No wastewater would be generated from production activity except small quantity of domestic wastewater, which would be sent into septic tank followed by soak pit.
5. No hazardous waste would be generated from the proposed activity, as the industry has not proposed any D.G. Set.
6. The industry generates solid waste in the form of slag from induction furnace section. The details were not submitted by the industry. During inspection, the industry representative claimed that they are not generating any kind of solid waste.
7. No details regarding proposed APCE have been submitted. But, during inspection, the industry representative informed that they are going to provide fume extraction system attached to wet scrubber with appropriate venting arrangement.
8. The industry should take up plantation right from the beginning itself.
The issue of CFE to the proponent may be considered duly stipulating necessary conditions after obtaining details of APCE.
19) Regional Officer’s remarks
The issue of CFE to M/s. Ratnam Castings Pvt. Ltd., R.S.No:11 (P) of Mallavalli (V), Bapulapadu (M), Krishna District may be considered duly stipulated necessary conditions.
20) ZO Remarks:
The matter is placed before the CFE committee for review and to take a decision.
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