Occupational Safety & Health Program

Kerja

Traffic Incident Reduction Program (TRIP)

Guna mencapai standar tertinggi dalam kebijakan

Keselamatan฀ dan฀ Kesehatan฀ Kerja,฀ Lingkungan฀ Hidup฀ (K3LH)฀dijalankan฀program฀TRIP฀untuk฀mengurangi฀traffic incident฀di฀lokasi฀tambang฀District฀Kideco฀yaitu฀136฀traffic incident฀atau฀76%฀dari฀total฀177฀incident selama tahun 2011.

Program฀TRIP฀bertujuan฀untuk฀meningkatkan฀4฀aspek฀terkait฀

penyebab traffic incident yaitu pemahaman atas critical risk

lalu฀lintas฀di฀tambang,฀kompetensi฀K3LH,฀best practices lalu lintas di tambang,serta pengembangan tanggung jawab dan

budaya฀K3LH฀untuk฀seluruh฀karyawan.฀[LA฀8] 20112012 20112012 20112012 20112012 8 146 641 75 6 115 372 63

Grafik Kecelakaan Kerja

[LA7]

Occupational Accident Kecelakaan฀Fatal Fatal Accident Kecelakaan฀Berat Serious Accident Kecelakaan฀Ringan Light Accident Kebakaran Wildfire

Occupational Health & Safety

As a responsible employer, Astra constantly strive to provide the work environment that is safe, healthy and comfortable for its employees. In addition, the

management฀aspects฀of฀Occupational฀Health฀&฀Safety฀ (OHS)฀through฀the฀implementation฀of฀Green฀Process฀can฀

also utilize the potential losses due to a decrease in work efficiency; thus it will eventually have a positive impact on Astra productivity and business performance.

Following are the data on the number of occupational accidents cases at Astra Group, in 2012 and 2011.

In฀2012,฀fatal฀accidents฀were฀reduced฀by฀25%,฀serious฀ accidents฀causing฀lost฀of฀days฀(more฀than฀1x24฀hours)/

loss of limb/disability/loss of body function declined by

20.21%,฀ minor฀ accidents฀ that฀ are฀ not฀ causing฀ lost฀ of฀ days฀ declined฀ by฀ 42%,฀ and฀ ire฀ incidents฀ declined฀ by฀ 16%.฀Therefore,฀the฀average฀reduction฀in฀accidents฀that฀ occurred฀during฀the฀year฀2012฀amounted฀to฀36.1%.฀

Occupational Safety & Health

Program

Traffic Incident Reduction Program (TRIP)

In฀order฀to฀achieve฀the฀highest฀standards฀of฀Environmental,฀ Health฀ and฀ Safety฀ (EHS)฀ policies,฀ the฀ TRIP฀ program฀ is฀

implemented to reduce traffic incidents at the mine site

of฀ Kideco฀ District,฀ which฀ in฀ 2011฀ recorded฀ 136฀ trafic฀ incidents฀or฀76%฀of฀the฀total฀of฀177฀incidents.฀The฀TRIP฀ program฀aims฀to฀improve฀the฀4฀aspects฀related฀to฀trafic฀

incidents, namely understanding of the critical risk of

trafic฀at฀the฀mining฀area,฀EHS฀competency,฀best฀trafic฀ practice฀at฀the฀mining฀area,฀and฀the฀development฀of฀EHS฀ responsibility฀and฀culture฀among฀all฀employees.฀[LA฀8] Penurunan Total kasus kecelakaan dibanding tahun 2011. Reduction in total accident cases compared to the year 2011.

36.1%

Hingga฀ akhir฀ 2012฀ program฀ TRIP฀ menunjukkan฀ hasil-

hasil menggembirakan, yaitu traffic incident turun menjadi 105 incident, jumlah terendah dalam empat tahun terakhir. Fatigue incident฀juga฀menurun฀dari฀16฀

kasus di tahun 2011 menjadi 12 kasus di tahun 2012. Berdasarkan pengujian PVT (Phychomotor Vigilance Task)฀diketahui฀bahwa฀kini฀operator฀bekerja฀lebih฀eisien฀

dengan kecenderungan fatigue berkurang.

Ergonomic Friendly Mengurangi Potensi Lower Back Pain dan Kecelakaan Kerja

Lower Back Pain฀(LBP)฀atau฀nyeri฀pinggang฀bawah฀sering฀

terjadi karena posisi dan beban kerja yang tidak ergonomis, serta mengakibatkan kerugian kehilangan jam kerja dan biaya penanganan yang tinggi. PT Aisin Indonesia, produsen suku cadang kendaraan, menjalankan program

Ergonomic Friendly untuk mencegah penyakit akibat kerja dengan pendekatan administratif dan engineering,

hasilnya฀terdapat฀penurunan฀kasus฀LBP฀dari฀214฀kasus฀ di฀tahun฀2011฀menjadi฀97฀kasus฀di฀tahun฀2012,฀serta฀ berkurangnya฀potensi฀lokasi฀kerja฀penyebab฀LBP฀dari฀7฀ lokasi฀menjadi฀3฀lokasi,฀setelah฀dilakukan฀perbaikan฀posisi฀ dan฀beban฀kerja฀di฀4฀lokasi฀selama฀tahun฀2012.฀[LA฀8]

Inovasi Egrek 2T Guna Menghindari Kecelakaan Kerja dan Mendukung Mobilitas Pekerja Panen Inovasi dilakukan oleh PT Gunung Sejahtera Dua Indah

terhadap฀alat฀panen฀Egrek.฀Melalui฀modiikasi฀ini฀terciptalah฀ Egrek฀yang฀mudah฀dibongkar฀dan฀dirakit,฀sehingga฀aman฀

dibawa ke lokasi panen menaiki dengan sepeda motor, serta tidak harus menggunakan truk. Inovasi ini mengurangi risiko kecelakaan kerja di perkebunan sawit Borneo 1,

Kumai฀–฀Kalimantan฀Tengah฀dan฀memperkuat฀kebijakan฀

“No Safety, No Production” yang dianut perusahaan, serta

meningkatkan฀produktivitas฀karyawan.฀[LA฀8]

Program Tertib Lalu Lintas Perkebunan (TLLP) Wilayah perkebunan sawit Area Borneo 1 PT Astra Agro Lestari Tbk sangat luas yaitu 55.000 hektar dan memiliki

jalan฀kebun฀sepanjang฀40.000฀kilometer฀dengan฀2.000฀ perempatan.฀ Mengingat฀ tingginya฀ volume฀ kendaraan฀

milik 10.000 karyawan serta rendahnya kesadaran keselamatan berkendara, program TLLP difokuskan pada seluruh karyawan dan keluarganya. Program dimulai dengan sosialisasi secara intensif melalui berbagai media cetak dan luar ruang, pelatihan berkendara, kurikulum tertib lalu lintas di sekolah, serta patroli dan penindakan

tilang฀ di฀ jalan.฀ Hasilnya฀ selama฀ tahun฀ 2012฀ terjadi฀

Up until the end of 2012, the TRIP program has shown encouraging results, whereas the traffic incident has been reduced to 105 incidents, the lowest number in the last four years. Fatigue incident was also reduced

from฀16฀cases฀in฀2011฀to฀12฀cases฀in฀2012.฀Based฀on฀ PVT฀ (Phychomotor฀ Vigilance฀ Task)฀ testing,฀ it฀ is฀ known฀

that the operators are now working more efficiently with the trend of lower fatigue.

Ergonomic Friendly Reducing Potential of Lower Back Pain and Work Accidents

Lower฀ Back฀ Pain฀ (LBP)฀ frequently฀ occurs฀ because฀ of฀

the position and the workload that is not ergonomic which results in the loss of working hours and high treatment costs. PT Aisin Indonesia, a manufacturer of

auto฀parts฀implements฀Ergonomic฀Friendly฀program฀to฀

prevent occupational ailments with administrative and engineering approach. The results were a decline of the

LBP฀cases฀from฀214฀cases฀in฀2011฀to฀97฀cases฀in฀2012,฀

as well as a decline in the potential of work site causes

of฀LBP฀from฀7฀sites฀to฀3฀sites,฀after฀improving฀the฀position฀ and฀the฀workload฀at฀4฀locations฀during฀the฀year฀2012.฀ [LA฀8]

Innovation in Egrek 2T To Avoid Work Accidents and Support Mobility of Crop Worker

PT Gunung Sejahtera Dua Indah conducted an innovation

on฀the฀harvesting฀equipment฀known฀as฀Egrek,฀which฀is฀

modified so that it is easier to assemble and dis-assemble, thus making it save to be carried to the crop site using motorcycles instead of trucks. This innovation reduces the

risk฀of฀accidents฀in฀Borneo฀1฀palm฀oil฀plantation฀in฀Kumai฀ -฀Central฀Kalimantan,฀as฀well฀as฀strengthen฀the฀policy฀of฀

“No Safety, No Production” adopted by the company

while฀also฀฀increasing฀employee฀productivity.฀[LA฀8]

Plantation Traffic Discipline Program (TLLP)

The area of palm oil plantations at Bromo Area 1 of

PT฀Astra฀Agro฀Lestari฀is฀extensive,฀covering฀some฀55,000฀ hectares฀ with฀ 40,000฀ kilometers฀ of฀ roads฀ and฀ 2,000฀

crossroads. Given the high volume of vehicles belonging to the 10,000 employees, as well as the poor driving safety awareness, the TLLP program is focused to all employees and their families. The program begins with an intensive socialization through various print and outdoor media, as well as training on driving, traffic regulations

courses฀in฀schools,฀and฀road฀patrol฀and฀the฀execution฀of฀

•฀Upaya฀ mengurangi kecelakaan kerja berupa interaktif campaign keselamatan kerja pada program TRIP (kiri) Efforts฀to฀reduce฀ accidents in the form of interactive safety campaign on the TRIP program (left) •฀Crane฀Pupuk฀ (Crapu)฀lebih฀ aman dan ergonomis (kanan฀atas) Crane Fertilizer (Crapu)฀more฀ secure and ergonomic (above฀right) •฀Proses฀ pemanenan buah kelapa sawit (foto kanan bawah) The process of harvesting oil palm fruits (below฀right) menurunnya฀ pelanggaran฀ lalu฀ lintas฀ dari฀ 262฀ kasus฀

di฀bulan฀Januari฀menjadi฀86฀kasus฀di฀bulan฀Desember.฀ [LA฀8]

UT Sangatta Berbudaya LK3

Program฀Berbudaya฀LK3฀dijalankan฀seiring฀meningkatnya฀

aktivitas PT United Tractors Tbk - Site Sangatta di

penambangan฀KPC฀Kalimantan฀Timur.฀Tujuan฀program฀

adalah mengurangi Lost Time Injury atau cedera hilang

waktu฀ serta฀ membangun฀ budaya฀ LK3฀ bagi฀ seluruh฀

karyawan. Program ini dilakukan dengan pelatihan

safety behavior, pemilihan karyawan teladan di bidang

safety, fatigue management dan melakukan supervisi karyawan baru. Selain itu, berbagai pertemuan sharing

dan koordinasi antar pihak di operasi pertambangan secara rutin diadakan, mulai dari pelaksana dan terus

berjenjang฀ke฀tingkat฀manajemen.฀[LA฀8]

Crane Pupuk (Crapu) atau Alat Muat Pupuk Mekanis Guna meningkatkan efektivitas pemupukan manual tanaman kelapa sawit, Astra Agro Lestari menerapkan pemupukan mekanis menggunakan Fertilizer Spreader Canycom yaitu sejenis kendaraan beroda rantai penabur

pupuk.฀ Karena฀ posisi฀ wadah฀ pupuk฀ yang฀ tinggi,฀

penggunaan Canycom ini tidak ergonomis dan berisiko

kecelakaan฀ kerja.฀ Melalui฀ inovasi฀ dirancanglah฀ Crane฀ Pupuk฀(Crapu)฀atau฀sejenis฀derek฀bertenaga฀mesin฀listrik฀

untuk menaikkan pupuk ke Canycom secara aman, lebih cepat dan efisien karena hanya membutuhkan 1

karyawan฀dibandingkan฀3฀karyawan.฀[LA฀8]

of฀trafic฀violations฀has฀been฀reduced฀from฀262฀cases฀in฀ January฀to฀86฀cases฀in฀December฀[LA฀8].

EHS Culture Program at UT Sangatta

The฀EHS฀Culture฀Program฀is฀held฀in฀line฀with฀the฀increasing฀

activities at the United Tractors - Sangatta Site of the

KPC฀ mines฀ in฀ East฀ Kalimantan.฀ The฀ program฀ aims฀ to฀ reduce฀the฀Lost฀Time฀Injury,฀as฀well฀as฀to฀instill฀an฀EHS฀

culture for all employees. The program involves training on safety behavior, selection of best employee in safety competition, fatigue management, and supervision on new employees. In parallel, sharing and coordination meetings between the parties in the mining operations are routinely conducted, ranging from field operators and

continuing฀to฀all฀levels฀of฀management.฀[LA฀8]

Fertilizer Crane or Mechanical Fertilizer Loading Equipment

To increase the effectiveness of manual fertilizing of palm oil trees, Astra Agro Lestari applies mechanical fertilization using Fertilizer Spreader Canycom, a tracked-vehicle that spreads fertilizers. Due to the high position of the fertilizer containers, the use of Canycom is not ergonomic and also accident-prone. The Fertilizer Crane is an innovation, being an electric engine powered crane to load fertilizer into the Canycom in a safer, faster and efficient manner as it only requires 1 employee, whereas previously it