TOTAL TECHNOLOGY IN WELDING

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Switzerland

TOTAL TECHNOLOGY IN WELDING

Manufactured by:

PT. LION SUPERIOR ELECTRODES

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AWS SFA 5.1 : E 6013

DIN 1913 : E 43 22 R (C) 3 DIN EN 499 : E 38 0 RC 11 Application & Properties:

General-purpose electrode for structural, steelwork, workshop and maintenance welding, specially suited for vertical-down welding and tack-welds. Good gap bridging. Can be used on galvanized, primer painted and slightly rusted parts. In assembly welding, electrode can be used with the same current setting in all positions. Smooth, slightly concave welds blending into base metal without undercutting. Slag in most cases self-releasing.

Aplikasi & Penggunaan:

Kawat las untuk aplikasi umum, sangat cocok untuk pengelasan pada konstruksi, bengkel las, repair

& maintenace, khususnya untuk pengelasan dengan posisi vertical-down dan semua posisi lainnya.

Baik untuk pengelasan pada celah. Dapat digunakan pada besi galvanis, besi yang sudah dicat dasar,

besi yang agak berkarat. Kawat las ini memiliki keistimewaan: alur lasnya halus, penetrasinya dalam,

tanpa terjadi undercut, dan terak pada umumnya dapat terlepas sendiri.

Size and Recommended Current Range (AC and DC–):

Mechanical Properties: Yield strength : > 380 N/mm2 Tensile strength : 470 - 600 N/mm2 Elongation : > 20 % Impact Charpy +20oC : 80 J Chemical Analysis (%): C: 0,08 Mn: 0,5 Si: 0,3

Redrying: Generally not required. If necesarry; redry at 100-110oC / 1 h

OERLIKON OVERCORD F

For welding unalloyed and low alloy steels, rutile cellulosic covering

International Standards: AWS SFA 5.1 : E 6010 DIN 1913 : E 43 43 C 4 DIN EN 499 : E 35 2 C 25

Application & Properties:

Electrode for welding girth seams of pipe lines, applying the vertical-down technique. It is suitable for welding root passes, filler and cover passes. OERLIKON ZELCORD Fe / ZELCORD 60 is also suited for depositing root passes on high-strength pipe steels.

Aplikasi & Penggunaan:

Kawat las untuk pengelasan pipa dengan teknik vertical-down. Sangat cocok untuk pengelasan root

pass, filler dan cover pass. Kawat las OERLIKON ZELCORD Fe / ZELCORD 60 juga cocok untuk

pengelasan root pass pada pipa baja yang tensile strength-nya tinggi.

Size and Recommended Current Range (DC+ and DC–):

Mechanical Properties: Yield strength : 410 N/mm2 Tensile strength : 480 N/mm2 Elongation : 28 % Impact Charpy +20oC : 100 J -20oC : 70 J Chemical Analysis (%): C: 0,1 Mn: 0,6 Si: 0,2

Redrying: Do not redry!

OERLIKON ZELCORD Fe / Zelcord 60

For welding unalloyed and low alloy steels, cellulosic covering

International Standards:

AWS SFA 5.1 : E 7010-P1 DIN EN 499 : E 38 2 Mo C 25

Electrode for welding girth seams of pipe lines, applying the vertical-down technique. It is suited for welding root passes, hot passes, filler and cover passes.

Aplikasi & Penggunaan:

Kawat las untuk pengelasan pipa dengan teknik vertical-down. Sangat cocok untuk pengelasan root

pass, filler dan cover pass.

Size and Recommended Current Range (DC+ and DC–):

Mechanical Properties: Yield strength : 460 N/mm2 Tensile strength : 550 N/mm2 Elongation : 24 % Impact Charpy +20oC : 90 J -20oC : 65 J Chemical Analysis (%): C: 0,1 Mn: 0,4 Si: 0,2 Mo: 0,4

Redrying: Do not redry!

OERLIKON ZELCORD Mo / Zelcord 70

For welding unalloyed and low alloy steels, cellulosic covering

AWS SFA 5.1 : E 7024 DIN EN 499 : E 42 0 RR 73 DIN 1913 : E 51 32 RR 11 160

High-efficiency electrode having a weld metal recovery of approx. 165%. High melt-off rates, short welding times and long welds to be achieved, guarantee the economical execution of fillet welds. In welding, the tip of the electrode is dragged on the work, thus producing optimum-shaped concave fillets. It is suited for welding primer painted plates. Very good arc striking and restriking. Clean and smooth welds blending into base metal without undercuts. With proper current setting, slag is self releasing.

Aplikasi & Penggunaan:

Kawat las ini memiliki efisiensi tinggi hingga 165%. Kecepatan pencairan kawat inti sangat tinggi,

waktu pengelasannya pendek, alur las yang dihasilkan sangat panjang. Sangat cocok untuk

pengelasan pada posisi fillet. Pengelasan dapat dilakukan dengan cara menempelkan kawat las pada

material, sehingga alur lasnya memiliki bentuk cekung secara optimal pada posisi fillet. Dapat

digunakan pada baja yang sudah dicat dasar. Kestabilan nyala api dan restrikingnya sangat baik. Alur

lasnya halus dan bersih, penetrasinya dalam tanpa undercut. Dengan menggunakan ampere yang

sesuai, terak dapat terlepas sendiri.

Size and Recommended Current Range (AC and DC–):

OERLIKON FERROMATIC

For welding unalloyed and low alloy steels, thick rutile covering

3,25 x 400 4,0 x 450 5,0 x 450 140 - 160 180 - 230 260 - 340 Mechanical Properties: Yield strength : > 420 N/mm2 Tensile strength : 510 - 610 N/mm2 Elongation : > 22 % Impact Charpy +20oC : 80 J Chemical Analysis (%): C: 0,1 Mn: 0,9 Si: 0,45

Redrying: Generally not required. If necesarry; redry at 100-110oC / 1 h Size (mm) Amperages Size (mm) Amperages Size (mm) Amperages Size (mm) Amperages 2,5 x 350 3,25 x 350 4,0 x 400 5,0 x 400 50 - 70 80 - 120 110 - 150 140 - 200 2,5 x 350 3,25 x 350 4,0 x 400 50 - 70 80 - 120 110 - 150 140 - 200 5,0 x 400 50 - 60 2,0 x 300 2,5 x 350 60 - 85 3,25 x 350 4,0 x 400 90 - 130 140 - 180 5,0 x 400 180 - 240

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International Standards: AWS SFA 5.1 : E 7018 DIN 1913 : E 51 55 B 10 DIN EN 499 : E 42 5 B 42 H 10

Basic electrode for producing tough and crack-free welded joints even on steels having a carbon content of up to 0,4%. Weld metal recovery amounts to approx. 120%. Good operating characteristics, also in positional welding. Weld metal exhibits good toughness properties down to -60oC. Electrode is suitable for depositing buffer layers on higher carbon steels.

Aplikasi & Penggunaan:

Kawat las dengan coating type basic yang memiliki alur las yang ulet, dan bebas terjadi keretakan

bahkan pada baja yang memiliki kadar karbon hingga 0,4%. Efisiensi pengelasannya 120%. Karakter

pengelasannya sangat baik pada segala posisi. Alur las memiliki keuletan yang sangat baik pada

temperatur hingga -60

o

C. Kawat las dapat digunakan sebagai buffer layer pada baja karbon tinggi.

Size and Recommended Current Range (DC+ and AC):

OERLIKON SUPERCITO

For welding unalloyed and low alloy steels, basic covering

Mechanical Properties: Yield strength : > 420 N/mm2 Tensile strength : 500 - 640 N/mm2 Elongation : > 20 % Impact Charpy +20oC : 200 J -60oC : 70 J Chemical Analysis (%): C: 0,08 Mn: 1,1 Si: 0,5 Redrying: Required at 200oC for 2 hrs International Standards: AWS SFA 5.4 : E 308L-16 DIN EN 1600 : E 19 9 L R 12 DIN 8556 : E 19 9 L R 23

Electrode for welding austenitic stainless Cr-Ni steels or cast steels, having an extra low carbon content, as well as stainless or heat resisting chromium steels or cast steels. For operating temperatures of up to +350oC, non-scaling up to +800oC. Fine metal droplet transfer, good fusion of joint faces, finely rippled bead surface, easily removable slag. Easy arc striking and restriking.

Aplikasi & Penggunaan:

Kawat las untuk pengelasan stainless steel chromium-nikel austenite, memiliki kadar karbon yang

rendah. Temperatur operasinya bisa mencapai hingga di atas 350

o

C, ketahanannya terhadap scaling

bisa mencapai temperatur hingga 800

o

C. Penetrasinya dalam, penyambungannya sangat baik, alur

lasnya halus, terak mudah lepas. Kestabilan nyala api dan restrikingnya sangat baik.

OERLIKON INOX AW

For welding stainless and heat resisting steels, rutile covering

Mechanical Properties: Yield strength : 400 N/mm2 Tensile strength : 580 N/mm2 Elongation : 35 % Impact Charpy +20oC : 65 J Chemical Analysis (%): C: 0,025 Mn: 0,8 Si: 0,9 Cr:19 Ni: 10 Redrying: Required at 200oC for 2 hrs International Standards: AWS SFA 5.1 : E 7016 DIN 1913 : E 51 43 B (R) 10 DIN EN 499 : E 38 2 B 12 H 10 Application & Properties:

Multi-purpose electrode suitable for structural steelwork, workshop, and maintenance welding. Smooth and clean welds, blending into base metal without undercuts. Excellent gap bridging properties. The covering of this electrode produces a stable, concentrated and directed arc, thus being ideally suited for root pass and positional welding. Welds are X-ray quality.

Aplikasi & Penggunaan:

Kawat las multi fungsi untuk industri konstruksi, repair & maintenance. Alur lasnya halus dan bersih,

penetrasinya dalam tanpa terjadi undercut. Baik untuk pengelasan pada celah. Kawat las memiliki

kestabilan nyala api yang sangat baik, terfokus, dan stabil, sehingga cocok untuk pengelasan root

pass dan pengelasan pada segala posisi. Alur las memiliki performa X-Ray yang sangat baik.

Mechanical Properties: Yield strength : > 380 N/mm2 Tensile strength : 470 - 600 N/mm2 Elongation : > 20 % Impact Charpy +20oC : 150 J -20oC : 80 J Chemical Analysis (%): C: 0,06 Mn: 0,9 Si: 0,7 Redrying: Required at 200oC for 2 hrs

OERLIKON SPEZIAL

For welding unalloyed and low alloy steels, basic covering

2,5 x 350 3,25 x 350 4,0 x 400 5,0 x 400 60 - 90 95 - 150 140 - 190 190 - 250 Size (mm) Amperages Size (mm) Amperages Size (mm) Amperages 65 - 90 100 - 140 140 - 190 190 - 250 2,5 x 350 3,25 x 350 4,0 x 400 5,0 x 400 2,5 x 300 3,25 x 350 4,0 x 350 45 - 80 70 - 120 100 - 150 International Standards: AWS SFA 5.4 : E 307-16 DIN 8555 : E8-UM-200 / 50-KPZ Application & Properties:

OERLIKON FERINOX 307 (COMET 307) is a synthetic basic coated stainless steel electrode 18% Cr-8% Ni - 6% Mn type which have 160% recovery, high deposition rates and productivity. Used for joining stainless steel to carbon steels, welding 14% manganese steels, armour and hard-to-weld steels, and also for rebuilding, reclamation, buffer layer before hardfacing. Suitable for: rails & railway equipment, components subjected to severe impact and high pressure, parts undergoing corrosive conditions & cavitation. Extensively used in the steelmaking, public works, mining and dredging fields.

Aplikasi & Penggunaan:

OERLIKON COMET 307 adalah kawat las stainless steel sintetik yang mempunyai kandungan

18% Cr - 8% Ni - 6% Mn pada hasil lasnya, serta memiliki efisiensi pengelasan 160%, sehingga

produktivitasnya tinggi. Digunakan untuk menyambung baja stainless steel dengan baja karbon,

pengelasan baja manganese 14%, baja yang sulit dilas, pelapisan, perbaikan, dan buffer layer

sebelum dilakukan pengelasan hardfacing. Sangat cocok untuk pengelasan rel kereta api, komponen

yang mengalami benturan keras dan banyak dipergunakan di industri penambangan dan pengerukan.

Mechanical Properties: Hardness : 200 HB (as welded)

500 HB

(after work hardening) Chemical Analysis (%):

C: 0,09 Mn:5,8 Si: 0,3 Cr:21,5 Ni: 8,4 Mo: 0,9 Size and recommended current range (DC and AC):

OERLIKON COMET 307

For welding stainless and heat resisting steels, basic covering

Size (mm) Amperages

4,0 x 450

3,25 x 450 90 - 150 120 - 210 5,0 x 450 165 - 270

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AWS SFA 5.4 : E 316L-16 DIN EN 1600 : E 19 12 3 L R 12 DIN 8556 : E 19 12 3 L R 36 23

Electrode for welding austenitic stainless Cr-Ni-Mo steels or cast steels, having an extra low carbon content. For operating temperatures of up to +400oC. Fine metal droplet transfer, good fusion of joint faces, finely rippled bead surface, easy slag removal, easy arc striking and restriking.

Aplikasi & Penggunaan:

Kawat las untuk pengelasan stainless steel austenite chromium-nikel-molybdenum, memiliki kadar

karbon yang rendah. Temperatur operasinya bisa mencapai hingga 400

o

C. Kawat las ini memiliki

berbagai keunggulan antara lain: penetrasinya dalam, karakter penyambungannya sangat baik, alur

lasnya bersih dan halus, terak mudah lepas, kestabilan nyala api dan restrikingnya sangat baik

. Size and recommended current range (DC+ and AC):

OERLIKON INOX BW

For welding stainless and heat resisting steels, rutile covering

Size (mm) Amperages Mechanical Properties: Yield strength : 420 N/mm2 Tensile strength : 600 N/mm2 Elongation : 33 %

Impact Charpy (+20oC) : 60 J Chemical Analysis (%): C: 0,025 Mn:0,8 Si: 0,9 Cr:18,5 Ni: 12 Mo: 2,7 Redrying: 200oC for 2 hrs 2,5 x 300 4,0 x 350 45 - 80 70 - 120 100 - 150 International Standards: AWS SFA 5.4 : E 310-15 DIN EN 1600 : E 25 20 B 42 DIN 8556 : E 25 20 B 20 +

Electrode for welding heat resisting chromium and chromium-nickel steels as well as cast steels. Fully austenitic weld metal, non-scaling up to +1200oC. Weld metal is not corrosion resistant to sulphurous combustion gases.

Aplikasi & Penggunaan:

Kawat las untuk pengelasan stainless steel chromium dan chromium-nikel yang memerlukan

ketahanan terhadap panas yang sangat tinggi, seperti halnya baja ancuran. Hasil lasnya memiliki

struktur austenite, hasil las memiliki ketahanan terhadap scaling hingga temperatur 1200

o

C. Alur las

tidak memiliki ketahanan korosi terhadap gas buang yang mengandung sulfur.

Size and recommended current range (DC+ and AC):

OERLIKON INOX C

For welding stainless and heat resisting steels, basic covering

Mechanical Properties:

Yield strength : 400 N/mm2 Tensile strength : 600 N/mm2

Elongation : 35 %

Impact Charpy (+20oC) : 100 J Chemical Analysis (%): C: 0,1 Mn:4,5 Si: 0,5 Cr:25 Ni: 20 Redrying: 200oC for 2 hrs International Standards: AWS SFA 5.4 : E 312-16 DIN EN 1600 : E 29 9 R 12 DIN 8556 : E 29 9 R 23

Electrode for joining dissimilar steels and depositing claddings on ferritic steels. The ferritic-austenitic Cr-Ni weld metal contains approximately 50% of delta-ferrite and is non-scaling up to 1100oC. It features high resistance to cracking and is therefore suited to joining difficult-to-weld steels and depositing stress-relaxing buffer layers on crack sensitive base metals. Suitable for welding galvanized steel plates. Fine metal droplet transfer, good fusion of joint faces, finely rippled bead surface, easy slag removal, easy arc striking and restriking.

Aplikasi & Penggunaan:

Kawat las untuk penyambungan baja yang tidak sama jenisnya atau tidak diketahui jenisnya. Hasil

lasnya memiliki struktur chromium-nikel ferrite-austenite yang mengandung 50% delta ferrite serta

memiliki ketahanan terhadap scaling hingga temperatur 1100

o

C. Ketahanannya terhadap keretakan

sangat baik, sangat cocok untuk pengelasan baja yang sulit dilas, buffer layer yang ulet pada baja

yang sensitif terhadap keretakan. Penetrasinya dalam, karakter penyambungannya sangat baik, alur

lasnya halus, pelepasan teraknya mudah, kestabilan nyala api dan restrikingnya sangat baik.

OERLIKON INOX DW

For welding stainless and heat resisting steels, rutile covering

Mechanical Properties: Yield strength : 450 N/mm2 Tensile strength : 750 N/mm2 Elongation : 20 % Chemical Analysis (%): C: 0,1 Mn:1,0 Si: 1,1 Cr:29 Ni: 10

Size and recommended current range (DC+ and AC):

Redrying: 200oC for 2 hrs

AWS SFA 5.4 : E 347-16 DIN EN 1600 : E 19 9 Nb R 12 DIN 8556 : E 19 9 Nb R 23

Electrode for welding stabilized austenitic stainless Cr-Ni steels or cast steels, as well as stainless or heat resisting Cr steels or cast steels. For operating temperatures of up to +400oC, non-scaling up to +800oC. Fine metal droplet transfer, good fusion of joint faces, finely rippled bead surface, easy slag removal, easy arc striking and restriking.

Aplikasi & Penggunaan:

Kawat las untuk pengelasan stainless steel chromium-nickel austenite seperti halnya baja ancuran

dan stainless steel yang memerlukan ketahanan terhadap panas. Temperatur operasinya bisa

mencapai 400

o

C, ketahanannya terhadap scaling bisa mencapai temperatur hingga 800

o

C. Kawat las

ini memiliki berbagai keistimewaan antara lain: penetrasinya dalam, karakter penyambungannya

sangat baik, alur lasnya halus dan bersih, pelepasan teraknya sangat mudah, kestabilan nyala api

dan restrikingnya sangat baik.

OERLIKON INOX AWL+Nb

For welding stainless and heat resisting steels, rutile covering

Elongation : 33 %

Impact Charpy (+20oC) : 60 J Chemical Analysis (%): C: 0,025 Mn:0,8 Si: 0,9 Cr:19 Ni: 10 Nb: 0,4 Size and recommended current range (DC+ and AC):

Redrying: 200oC for 2 hrs Size (mm) 2,5 x 300 4,0 x 350 65 - 80 90 - 120 115 - 150 Amperages Size (mm) 2,5 x 300 3,25 x 350 4,0 x 350 Amperages 55 - 85 80 - 120 110 - 150 3,25 x 350 3,25 x 350 45 - 80 70 - 120 100 - 150 Size (mm) 2,5 x 300 3,25 x 350 4,0 x 350 Amperages

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AWS SFA 5.4 : E 309MoL-16 DIN EN 1600 : E 23 12 2 L R 12 DIN 8556 : E 23 13 2 L R 23

Electrode for joining dissimilar steels (austenitic steels to ferritic steels) and for austenitic claddings. Weld metal consists of austenite with approx. 15% delta-ferrite. Claddings on unalloyed and low-alloy steels are already corrosion resistant in the first layer. Highest operating temperature for joints between dissimilar steels is +300oC. In case of higher temperatures, use OERLIKON SUPRANEL 600 electrodes. Fine metal droplet transfer, good fusion of joint faces, finely rippled bead surface, easy slag removal, easy arc striking and restriking.

Aplikasi & Penggunaan:

Kawat las untuk penyambungan baja yang tidak sama jenisnya (baja austenite dengan baja ferrite).

Alur las memiliki struktur austenite dengan kandungan delta ferrite +/- 15%. Temperatur operasi

untuk penyambungan baja yang berbeda jenisnya bisa mencapai hingga temperatur 300

o

C. Penetrasinya dalam, karakter penyambungannya sangat baik, alur lasnya halus dan bersih,

pelepasan teraknya sangat mudah, kestabilan nyala api dan restrikingnya mudah.

OERLIKON INOX 309Mo

For welding stainless and heat resisting steels, rutile covering

Elongation : 30 %

Impact Charpy (+20oC) : 50 J Chemical Analysis (%): C: 0,025 Mn:0,7 Si: 0,9 Cr:22,5 Ni: 13,5 Mo: 2,6 Size and recommended current range (DC+ and AC):

International Standards: AWS SFA 5.4 : E 307-15 DIN EN 1600 : E 18 8 Mn B 22 DIN 8556 : E 18 8 Mn B 20 + Application & Properties:

Electrode for joining dissimilar steels and depositing claddings on ferritic steels. The weld metal consists of austenitic Cr-Ni-Mo steel with possible small amounts of delta-ferrite. It is non-scaling up to +850oC. The weld metal is highly crack-resistant and therefore suited to joining difficult-to-weld steels and depositing stress-relaxing buffer layers on crack sensitive base metal or underneath hard facing deposits. Highest operating temperature for dissimilar steel joints is +300oC. In case of higher temperatures, use OERLIKON SUPRANEL 600 electrodes. Weld metal work-hardens.

Aplikasi & Penggunaan:

Kawat las untuk penyambungan baja yang tidak sama jenisnya. Hasil las memiliki struktur austenite

chromium-nikel-molybdenum dan sedikit mengandung struktur delta ferrite. Ketahanannya terhadap

scaling bisa mencapai hingga temperatur 850

o

C. Kawat las memiliki ketahanan terhadap keretakan

yang sangat baik dan sangat cocok untuk penyambungan baja yang sulit dilas serta sebagai buffer

layer yang ulet untuk pengelasan baja yang sangat sensitif terhadap keretakan, atau sebagai

landasan sebelum dilakukan pengelasan hard facing. Temperatur operasi untuk penyambungan baja

yang tidak sama jenisnya bisa mencapai hingga temperatur 300

o

C. Hasil las dapat di-work-hardening.

Redrying: 200oC for 2 hrs Mechanical Properties: Yield strength : 400 N/mm2 Tensile strength : 650 N/mm2 Elongation : 35 % Impact Charpy +20oC : 100 J -60oC : 60 J Chemical Analysis (%): C: 0,12 Mn:6 Si: 0,4 Cr:19 Ni: 9

Size and recommended current range (AC and DC+):

OERLIKON CITOCHROMAX N

For welding stainless and heat resisting steels, basic covering

DIN 8555 : E 1 - UM - 300

Thick basic-covered electrode for producing hard facing deposits of medium hardness, which can be machined by chip-forming. Particularly suited for wear resisting parts subjected to heavy impact and shock. OERLLION CITORAIL can be easily welded in all positions, except vertical-down. Weld metal is crack resistant and free of pores. Suitable for: Reconditioning of rails, rail crossings, switch points, sprockets and wearing parts, such as: rope pulleys, tumblers, rollers, caterpillar track rollers and links, wheel flanges, stud links and others.

Aplikasi & Penggunaan:

Kawat las dengan coating type basic yang tebal untuk pengelasan hard facing dengan kekerasan

sedang yang dapat dibubut atau dibentuk. Sangat cocok untuk komponen yang memerlukan

ke-tahanan terhadap gesekan serta benturan yang berat. Kawat las OERLIKON CITORAIL dapat

di-gunakan pada segala posisi, kecuali vertical-down. Alur las bebas dari keretakan dan pori. Sangat

cocok untuk perbaikan: rel kereta api, crossing pada rel kereta api, switch points, sprocket, dan

komponen-komponen yang aus karena gesekan seperti: pulleys, tumbler, roller, caterpillar track

rollers and links, wheel flanges, stud links, dll.

OERLIKON CITORAIL

For wear resisting hardsurfacing applications, basic covering

Mechanical Properties: Hardness : 275 - 325 HB Chemical Analysis (%): C: 0,1 Mn:0,9 Si: 0,6 Cr: 3,2

Redrying: 200oC for 2 hrs Size (mm) Amperages Size (mm) Amperages 2,5 x 300 4,0 x 350 60 - 90 90 - 120 100 - 160 3,25 x 350 2,5 x 300 4,0 x 400 3,25 x 350 65 - 70 95 - 120 110 - 160 Size (mm) Amperages 4,0 x 400 3,25 x 350 110 - 130 5,0 x 400 190 - 240 140 - 180 60 - 80 2,5 x 350 International Standards: DIN 8555 : E 6 - UM - 600

Thick rutile coated SMAW electrode for hardsurfacing rollers in sugar mills. Restrikes automatically even on wet base materials, allows to deposit efficient shaped dots, good weld bead aspect even at high travel speed, 200% recovery. Suitable for: mill rollers and roller flange in sugar manufactories.

Aplikasi & Penggunaan:

Kawat las dengan coating type rutile yang tebal untuk melapisi roller-roller pada pabrik gula.

Restrikingnya sangat mudah bahkan pada material yang basah, deposit lasnya berfungsi khusus

untuk pengasaran roller-roller pada pabrik gula, alur lasnya sangat baik walaupun kecepatan

pengelasannya tinggi, efisiensi pengelasannya: 200%. Sangat cocok untuk pengelasan roller-roller

dan komponen-komponen lainnya pada pabrik gula.

OERLIKON CITODUR SM

For wear resisting hardsurfacing applications, rutile covering

Size (mm) Amperages Mechanical Properties: Hardness : 53 HRC (1 layer) 62 HRC (2 layers) Chemical Analysis (%): C: 4,4 Mn:2,3 Ni: 2,9 Cr: 27,8

3,25 x 400 4,0 x 400

120 - 140 170 - 190 5,0 x 400 220 - 250

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DIN 8555 : E 7 - UM - 200 KP

Basic covered austenitic manganese steel electrode for wear resisting hard facing deposits. Weld metal will adopt high hardness by cold working. It is therefore particularly suited for parts which are subjected mainly to wear caused by heavy impact and shock. During welding, the workpieces should not become too hot and, if necessary, be allowed to cool down. When welding large workpieces made of austenitic manganese steel, such as crusher jaw plates, it is advisable to weld them in a water bath. High welding currents and wide-weave beads must be avoided. When building up various layers, it is good practice depositing a buffer layer with OERLIKON CITOCHROMAX N weld metal. When making joint welds on austenitic manganese steel, it is preferable to use OERLIKON CITOCHROMAX N electrode. Suitable for: Hardfacing and repair welding of wear resisting parts made of austenitic manganese steel, such as crusher jaw plates, crusher cones, pulverizing hammers, beating arms and others.

Aplikasi & Penggunaan:

Kawat las austenite manganese dengan coating type basic untuk pengelasan hard facing. Hasil las

memiliki kekerasan yang tinggi. Sangat cocok untuk komponen-komponen yang aus karena

me-ngalami benturan yang berat. Untuk pengelasan banyak layer, disarankan untuk memakai buffer

layer OERLIKON CITOCHROMAX-N. Untuk penyambungan baja manganese austenite,

di-sarankan untuk menggunakan kawat las OERLIKON CITOCHROMAX-N. Sangat cocok untuk

perbaikan komponen baja manganese austenite yang memerlukan ketahanan terhadap gesekan,

seperti: crusher jaw plates, crusher cones, pulverizing hammers, beating arms, dll.

OERLIKON CITOMANGAN

For wear resisting hardsurfacing applications, basic covering

Mechanical Properties: Hardness : 200 HB (as welded)

400 - 500 HB

(after work hardening) Chemical Analysis (%):

C: 0,6 Mn:14 Ni: 4 Cr: 4

DIN 8555 : E 6 - UM - 60

Thick basic-covered electrode for depositing tough and wear resisting overlays on structural members subjected to severe wear. The weld metal is free of cracks and pores and resistant to impact and shock. It can be machined only by grinding. Only in case of very crack sensitive base metals, a tough buffer layer, made with OERLIKON CITOCHROMAX N electrodes, is required. Multi-layer deposits will be free of cracks, even without depositing intermediate buffer layers. Suitable for: Hard facing excavator parts, bucket edges and bucket teeth, drilling bits, coal planes, conveyor screws, polygon edges, crusher jaws and cones.

Aplikasi & Penggunaan:

Kawat las dengan coating type basic yang tebal yang menghasilkan alur las yang ulet untuk

kompo-nen yang memerlukan ketahanan terhadap benturan. Alur las bebas dari keretakan dan pori, serta

memiliki ketahanan terhadap pukulan dan benturan. Hasil las dapat dibentuk dengan cara digerinda.

Untuk material yang sensitif terhadap keretakan dibutuhkan buffer layer yang ulet: OERLIKON

CITOCHROMAX N. Lapisan dengan banyak layer bebas dari keretakan, walaupun tanpa

meng-gunakan buffer layer. Sangat cocok untuk perbaikan: excavator parts, bucket edges and bucket teeth,

drilling bits, coal planes, conveyor screws, polygon edges, crusher jaws and cones.

OERLIKON CITODUR 600B

For wear resisting hardsurfacing applications, basic covering

Hardness : 57 - 62 HRC (as welded) Chemical Analysis (%):

C: 0,5 Mn:0,3 Si: 0,4 Cr: 7 Mo: 0,5 V: 0,5 Size and recommended current range (AC and DC+):

DIN 8555 : E 10 - UM - 60 R

Thick rutile-covered high alloy electrode depositing hypereutectic chromium hard metal. It is suitable for producing highly wear resisting deposits subject to abrasion by mineral particles. The typical transverse cracks appearing in this hard facing weld metal are not detrimental to abrasion resistance. However, the weld metal is not resistant to impact and shock, and is machinable only by grinding. On difficult-to-weld steels, a buffer layer made with OERLIKON CITOCHROMAX N electrodes is required. OERLIKON CITODUR V-1000 produces very smooth weld beads with flat penetration. Metal recovery is approx. 160%.

Aplikasi & Penggunaan:

Kawat las dengan coating type rutile yang menghasilkan alur las chromium hyper-eutectic yang

sangat keras. Sangat cocok untuk melapisi komponen yang memerlukan ketahanan terhadap gesekan

oleh abrasi mineral. Hasil las tidak memiliki ketahanan terhadap pukulan dan benturan, dan hanya

dapat dibentuk dengan cara digerinda. Untuk material yang sulit dilas, dibutuhkan buffer layer yang

ulet: OERLIKON CITOCHROMAX N. Kawat las OERLIKON CITODUR V-1000 menghasilkan

alur las yang halus dengan penetrasi yang datar. Efisiensi pengelasan: 160%.

OERLIKON CITODUR V 1000

For wear resisting hardsurfacing applications, rutile covering

Hardness : 58 - 62 HRC (as welded) Chemical Analysis (%):

C: 4,3 Cr: 35

Redrying: 200oC for 2 hrs 110 - 135 140 - 175 180 - 230 Size (mm) Amperages 3,25 x 350 4,0 x 400 5,0 x 450 100 - 135 140 - 180 190 - 240 Size (mm) Amperages 3,25 x 350 4,0 x 400 5,0 x 400 120 - 140 170 - 190 220 - 250 Size (mm) 3,25 x 350 4,0 x 400 5,0 x 400 Amperages International Standards: AWS SFA 5.6 : E Cu Sn C DIN 1733 : E Cu Sn 8

Basic tin-bronze for assembly and surfacing weld on copper alloys and suitable for depositing a bronze layer on a steel, cast steel, and cast steel. Particularly recommended for surfacing welds on bronze bearings in machine building. Suitable for assembly and surfacing weld on tin-bronze materials, red brass, and copper as well as for depositing a bronze layer on a steel, cast steel, and cast iron.

Aplikasi & Penggunaan:

Kawat las timah-tembaga dengan coating type basic untuk perbaikan dan melapisi material yang

ter-buat dari paduan tembaga dan juga cocok untuk memter-buat lapisan tembaga pada baja karbon, baja

ancuran. Kawat las ini direkomendasikan untuk pengelasan komponen-komponen mesin atau bearing

yang terbuat dari tembaga. Sangat cocok untuk pengelasan material-material yang terbuat dari

timah-tembaga, kuningan, dan tembaga murni.

OERLIKON BRONZE

For welding copper and its alloys

Tensile strength : 300 - 350 N/mm2 Hardness : 70 - 110 HV Chemical Analysis (%):

Cu: 91 Sn: 7,5 Mn: 0,4 P: 0,3 Size and recommended current range (DC+):

3,25 x 350 80 - 110

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AWS SFA 5.15 : E Ni-C1 DIN 8573 : E Ni BG 22

Electrode having a pure nickel core wire for welding cast iron without or with low preheating (max. +300oC). For repair welding of cracked cast iron parts or joining components made of steel, copper of nickel materials to castings. Easy arc striking and restriking, stable arc, smooth bead surface. Weld short beads, about 30 to 50 mm long. In order to reduce weld residual stresses, hammer-peen welds slightly before cooling. Weld metal is machinable. Electrode suited to welding cast iron with lamellar graphite, white and black heart malleable and nodular cast iron.

Aplikasi & Penggunaan:

Kawat las dengan kawat inti nikel murni untuk pengelasan ancuran dengan atau tanpa preheating /

pemanasan awal 300

o

C. Sangat cocok untuk pengelasan ancuran atau penyambungan material yang

terbuat dari baja dan tembaga ke ancuran. Kestabilan nyala apinya sangat baik, alur lasnya halus.

hasil las dapat dibubut. Kawat las sangat cocok untuk pengelasan baja ancuran lamelar graphite,

baja ancuran putih, baja ancuran hitam-malleable, baja ancuran nodular.

Redrying: 100 - 110oC for 1 hr

OERLIKON CITOFONTE Ni

For heterogeneous welding of cast iron, basic covering

Mechanical Properties: Hardness : 140 HB Yield strength : 200 N/mm2 Tensile strength : 400 N/mm2 Elongation : 5% Chemical Analysis (%): C: 0,5 Ni: Basis Fe: 2 Size and recommended current range (AC and DC+):

AWS SFA 5.15 : E NiCu-B DIN 8573 : E NiCu BG - 22

Electrode having a nickel-copper core wire for welding cast iron without or with low preheating (up to +300oC). Iron admixture from base metal should be kept low. Thus, electrode is preferably used for making filler and cover passes or for filling-up shrinkage cavities. It is advisable to "butter" groove faces with OERLIKON CITOFONTE Ni. Weld metal closely matches colour of base metal. Easy arc striking and restriking, stable arc, smooth bead surface. Weld metal is machinable. Weld short beads. Well-suited to welding cast iron with lamellar graphite, white and black heart malleable cast iron, nodular cast iron.

Aplikasi & Penggunaan:

Kawat las dengan kawat inti nikel-tembaga untuk pengelasan ancuran dengan / tanpa pemanasan

awal (sampai 300

o

C). Sangat cocok untuk pengelasan filler & cover pass. Alur las warnanya

men-dekati dengan warna dari base metal Striking & restrikingnya mudah, kestabilan nyala apinya baik,

alur lasnya halus. Hasil las dapat dibubut. Kawat las sangat cocok untuk pengelasan baja ancuran

lamelar graphite, baja ancuran putih, baja ancuran hitam-malleable, baja ancuran nodular.

OERLIKON CITOFONTE Mo

For heterogeneous welding of cast iron, basic covering

Mechanical Properties: Hardness : 150 HB Yield strength : 220 N/mm2 Tensile strength : 400 N/mm2 Elongation : 15% Chemical Analysis (%): C: 0,5 Ni: Rest Fe: 4 Cu: 30

AWS SFA 5.15 : E NiFe-C1 DIN 8573 : E NiFe-1 BG 22

Electrode having a nickel-iron core wire for welding cast iron without or with low preheating of up to +300oC. The weld metal features a low coefficient of thermal expansion and as a result, little shrinkage. It has higher strength properties than pure nickel weld metal and is therefore preferable used for welding nodular cast iron, white and black heart malleable cast iron, as well as austenitic nodular cast iron or joining these metals to components made of steel, copper or nickel materials. Easy arc striking and restriking, stable arc, smooth bead. Weld metal is machinable. Weld short beads.

Aplikasi & Penggunaan:

Kawat las dengan kawat inti ferro-nikel untuk pengelasan ancuran dengan atau tanpa pemanasan

awal hingga 300

o

C. Alur las memiliki keunggulan: koefisien muai panasnya yang rendah, sehingga

shrinkagenya sangat kecil. Kekuatannya lebih tinggi dari kawat las nickel murni sehingga sangat

cocok untuk pengelasan baja ancuran type nodular, putih, dan hitam malleable, serta ancuran nodular

austenite atau penyambungan material ferro-nikel dengan besi, tembaga atau dengan material nikel.

Striking dan restrikingnya sangat mudah, kestabilan nyala apinya sangat mudah, alur lasnya sangat

baik. Hasil las dapat dibubut.

OERLIKON SUPERFONTE NiFe

For heterogeneous welding of cast iron, basic covering

Mechanical Properties: Hardness : 170 HB Yield strength : 300 N/mm2 Tensile strength : 450 N/mm2 Elongation : 10% Chemical Analysis (%):

C: 0,5 Ni: 53 Fe: Rest Size and recommended current range (AC and DC+):

50 - 80 80 - 110 110 - 150 Size (mm) 2,5 x 300 3,25 x 350 4,0 x 350 Amperages 50 - 80 80 - 110 110 - 150 Size (mm) 2,5 x 300 3,25 x 350 4,0 x 350 Amperages 60 - 90 90 - 110 130 - 170 Size (mm) 2,5 x 300 3,25 x 350 4,0 x 350 Amperages

For chamfering, gouging, beveling, and channeling ferrous and non-ferrous metals using the arc. No oxygen or air required. Special coating makes electrode highly heat resistant and concentrates arc-force right on point of application. Chamfered surface requires little or no finishing operation. Some specific uses are high speed removal of excess metal, gouging out old or bad welds, preparing joints to be welded in position, rooting out high chrome deposits on deeper teeth, armor plates, etc. prior to hardsurfacing, removal of most of unwanted metal before final machining operations.

Aplikasi & Penggunaan:

Kawat las ini berfungsi untuk memotong, membuang alur las dari material yang terbuat dari besi maupun yang bukan dari besi. Dalam

penggunaannya tidak diperlukan oksigen maupun udara. Kegunaan khusus dari kawat las ini yaitu: membuang alur las yang berlebihan,

membuang alur las yang salah, mempersiapkan sambungan yang akan dilas, membuang alur las hardfacing yang keras karena mengandung

unsur chromium, seperti: bucket teeth, armor plates, dll, dan untuk membuang alur las yang tidak diinginkan sebelum dilakukan finishing.

Size and Recommended Current Range (AC and DC+):

OERLIKON CITOCUT

For cutting, chamfering, gouging, beveling, and channeling ferrous and non-ferrous metals

Size (mm) Amperages 3,25 x 400 140 - 160 4,0 x 400 200 - 250 5,0 x 450

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