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DAFTAR LAMPIRAN
Lampiran 1. Surat Survei Pendahuluan
Lampiran 2. Surat Izin Penelitian
Lampiran 3. Job Safety Analysis (JSA) Pengelasan
Lampiran 4. Job Safety Analysis (JSA) Penggerindaan
Lampiran 5. Job Safety Analysis (JSA) Perancah
Lampiran 6. Risk Assement Internal Study Activity
Lampiran 7. Dokumentasi
Lampiran 8. Surat Pernyataan Selesai Melakukan Penelitian
Job Safety Analysis
Job Safety Analysis
Job Safety Analysis
Job Safety Analysis
DATE/JSA No. (Tgl/JSA No.)
11 April 2016
DEPARTMENT : (Bagian/Fungsi)
Fabrikasi
JOB (Pekerjaan) :
Welding
SUPERVISOR : (Pengawas)
Welding Supervisor
LOCATION : (Lokasi)
Workshop 5
SEQUENCE OF BASIC JOB
STEPS
(URUTAN LANGKAH DASAR
PEKERJAAN)
POTENTIAL ACCIDENT OF
HAZARDS
(POTENSI DAPAT TERJADI
KECELAKAAN)
RISK LEVEL
(LEVEL RISIKO)
RISK CONTROL
(PENGENDALIAN RISIKO)
1.
Mempersiapkan
peralatan dan
material baja/besi
yang akan di las.
2.
Menyambungkan
arde (ground) pada
benda kerja.
Tergores
Tersandung kabel
Kaki tertimpa material
Kebisingan
Tersengat/tersetrum listrik
Kebisingan
Noticeable
(1)
Noticeable
(1)
Noticeable
(1)
Noticeable
(1)
Very serious
(15)
Noticeable
(1)
Unusual but
possible
(3)
Likely
(6)
Almost certain
(6)
Remotely
possible
(1)
Likely
(6)
Remotely
possible
(1)
Continously
(10)
Continously
(10)
Frequently
(6)
Continously
(10)
Continously
(10)
Continously
(10)
Priority 3
(30)
Priority 6
(60)
Acceptable
(12)
Acceptable
3
(10)
Very high
(900)
Acceptable
(10)
Menggunakan safety gloves
yang telah disediakan.
Merapikan
jalur
yang
dilewati kabel agar tidak
terlilit.
Memperhatikan posisi pada
saat
mengangkat
dan
menggunakan safety shoes.
Menggunakan
ear
plug
selama berada di workshop.
Pemeriksaan rutin kabel
yang terkelupas.
Menggunakan ear plug
selama berada di workshop.
3.
Menghidupkan
sumber listrik yang
berasalah dari
generator AC/DC
serta menyesuaikan
ampere.
4.
Melakukan proses
pengelasan.
Tersengat/tersetrum listrik
Tersandung kabel
Kebisingan
Korsleting
Kebakaran
Terjepit holder
Tersengat/tersetrum listrik
Metal fume fever
Iritasi kulit dan mata yang
berasal dari sinar UV
Serious
(15)
Noticeable
(1)
Noticeable
(1)
Very serious
(25)
Very serious
(25)
Noticeable
(1)
Serious
(15)
Important
(5)
Important
(5)
Likely
(6)
Conceivable
(0,5)
Remotely
possible
(1)
Remotely
possible
(1)
Conceivable
(0,5)
Unusual but
possible
(3)
Likely
(6
)
Almost certain
(10)
Likely
(6)
Continously
(10)
Continously
(10)
Continously
(10)
Occasionally
(3)
Occasionally
(3)
Continously
(10)
Continously
(10)
Continously
(10)
Continously
(10)
Very high
(900)
Acceptable
(5)
Acceptable
(10)
Substantial
(75)
Pemeriksaan
rutin
kabel
yang terkelupas dan tidak
menghidupkan
mesin
dengan tangan yang basah.
Merapikan posisi kabel agar
tidak terlilit.
Menggunakan
ear plug
selama berada di workshop.
Tidak meletakkan generator
diatas genangan air.
Tidak meletakkan generator
diatas genangan air dan
tidak
meletakkan
bahan
kimia mudah meledak di
dekat generator.
Memposisikan
tangan
berlawanan
dengan
elektrode yang dijepit.
Pemeriksaan rutin kabel dan
menggunakan
safety gloves
sebagai isolator.
Memastikan
terdapat
pertukaran udara melalui
ventilasi dan menggunakan
APD
berupa
kedok
pernapasan.
Menggunakan APD berupa
pakaian
coverall, kacamata
dan kedok las serta helm las.
5.
Mendinginkan
material baja/ besi
yang telah di las.
6.
Membersihkan
material dengan
chipping hammer.
Sinar inframerah
Kelelahan mata
Terkena spark atau spatter
Kelelahan otot
Kebisingan
Ledakan
Terkena material yang
masih panas
Tersandung kabel
Kebisingan
Terpukul chipping hammer
Tergores material tajam
Kebisingan
Important
(5)
Noticeable
(1)
Noticeable
(1
)
Noticeable
(1)
Noticeable
(1)
Disaster
(100)
Noticeable
(1)
Noticeable
(1)
Noticeable
(1)
Noticeable
(1)
Noticeable
(1)
Noticeable
(1)
Likely
(6)
Likely
(6
)
Almost certain
(10)
Almost certain
(10)
Remotely
possible
(1)
Practically
impossible
(0,1)
Likely
(6)
Conceivable
(0,5)
Remotely
possible
(1)
Likely
(6)
Unusual but
possible
(3)
Remotely
possible
(1)
Continously
(10)
Continously
(10)
Continously
(10)
Continously
(10)
Continously
(10)
Contionously
(10)
Continously
(10)
Continously
(10)
Continously
(10)
Continously
(10)
Continously
(10)
Continously
(10)
Priority 1
(300)
Acceptable
(60)
Substantial
(100)
Substantial
(100)
Acceptable
(10)
Substantial
(
100)
Priority 3
(60)
Acceptable
(5)
Acceptable
(10)
Priority 3
(60)
Priority 3
(30)
Acceptable
(10)
Menggunakan APD berupa
kedok las dan helm las
Menggunakan kacamata
Menggunakan helm las dan
kedok las yang dilengkapi
kaca penyaring
Melakukan peregangan otot/
strectching
ketika
selesai
melakukan
aktivitas
dan
istirahat
Menggunakan
ear plug
selama berada di workshop
Tidak
meletakkan
bahan
kimia
di
dekat
proses
pengelasan
Menggunakan APD berupa
safety gloves
Merapikan posisi kabel agar
tidak terlilit
Menggunakan
ear plug
selama berada di workshop
Memperhatikan
dan
berkonsentrasi pada saat
memukul dengan
chipping
hammer
Menggunakan APD berupa
safety gloves
Menggunakan
ear plug
selama berada di workshop
7.
Memutuskan
sumber energi listrik
AC/DC.
8.
Memindahkan
material yang telah
selesai dil las.
9.
Membersihkan area
kerja.
Tersandung kabel
Tersengat/tersetrum listrik
Tertimpa material
Tergores material tajam
Terhirup gram sisa
pengelasan
Tertusuk material tajam
Noticeable
(1)
Serious
(15)
Noticeable
(1)
Noticeable
(1)
Important
(5)
Noticeable
(1)
Conceivable
(0,5)
Likely
(6)
Likely
(5)
Unusual but
possible
(3)
Unusual but
possible
(3)
Likely
(6
)
Continously
(10)
Continously
(10)
Continously
(10)
Continously
(10)
Continously
(10)
Continously
(10)
Acceptable
(5)
Very high
(900)
Priority 3
(50)
Priority 3
(30)
Subtantial
(150)
Priority 3
(60)
Merapikan posisi kabel agar
tidak terlilit.
Pemeriksaan rutin kabel dan
menggunakan
safety gloves
sebagai isolator.
Memperhatikan
prosedur
pada saat mengangkat dan
menggunakan safety shoes.
Menggunakan safety gloves.
Menggunakan masker.
Menggunakan safety gloves.
Job Safety Analysis
Job Safety Analysis
Job Safety Analysis
Job Safety Analysis
DATE/JSA No. (Tgl/JSA No.)
19 April 2016
DEPARTMENT : (Bagian/Fungsi)
Fabrikasi
JOB (Pekerjaan) :
Grinding
SUPERVISOR : (Pengawas)
LOCATION : (Lokasi)
Workshop 5
SEQUENCE OF BASIC JOB STEPS
(URUTAN LANGKAH DASAR
PEKERJAAN)
POTENTIAL ACCIDENT OF HAZARDS
(POTENSI DAPAT TERJADI
KECELAKAAN)
RISK LEVEL
(LEVEL RISIKO)
RISK CONTROL
(PENGENDALIAN RISIKO)
1.
Mempersiapkan
peralatan dan
material yang akan di
gerinda.
2.
Menyetel batu/
disk
gerinda dan
menyalakan sumber
listrik.
3.
Proses penggerindaan
material baja/ besi.
Tertimpa material
Tergores material
Kebisingan
Tergores disk gerinda
Tersengat listrik
Kebisingan
Terkena gram
Tertimpa material
Noticeable
Unusual but
possible
(3)
Unusual but
possible
(3)
Remotely
possible
(1)
Likely
(6)
Unusual but
possible
(3)
Remotely
possible
(1)
Almost certain
(10)
Unusual but
possible
(3)
Continously
Priority 3
(30)
Priority 3
(30)
Acceptable
3(10)
Priority 3
(60)
Priority 3
(30)
Menggunakan APD yakni
safety shoes.
Menggunakan APD yakni
safety gloves.
Menggunakan
ear plug
selama
berada
di
workshop.
Menggunakan
safety
gloves.
Pemeriksaan rutin kabel
yang terkelupas.
Menggunakan
ear plug
selama
berada
di
workshop.
Menggunakan
safety
shield
.
Menggunakan APD yakni
safety shoes.
4.
Tahap akhir yakni
melepaskan batu/disk
gerinda.
Kebisingan
Tersetrum listrik
Terpotong
Terkena pecahan disk
Kebakaran
Carpal Tunnel Syndrome/ Hand
Arm Vibration
Tergores
Terhirup debu/gram
Kebisingan
Noticeable
(1)
Important
(5)
Very serious
(25)
Very serious
(25)
Very serious
(25)
Unusual but
possible
(3)
Unusual but
possible
(3)
Unusual but
possible
(3)
Conceivable
(0,1)
Unusual but
possibe
(3)
Unusual but
possible
(3)
Likely
(6)
Priority 3
(60)
Priority 3
(25)
Priority 3
(30)
Priority 3
(30)
Priority 3
(60)
Acceptable
3
(10)
Menggunakan
ear plug
selama
berada
di
workshop.
Pemeriksaan rutin kabel
yang terkelupas.
Mematuhi
prosedur
penggerindaan
dan
konsentrasi
pada
saat
proses berlangsung.
Memastikan
prosedur
pemasangan
disk
dan
mematuhi
prosedur
selama
proses
berlangsung.
Housekeeping
dan tidak
meletakkan bahan kimia
yang
mudah
meledak
didekat
lokasi
penggerindaan.
Pengaturan jadwal kerja
dan penggunaan sarung
tangan
yang
dapat
meredam getaran.
Menggunakan APD yakni
safety gloves
.
Menggunakan
masker
yang
dapat
mencegah
masuknya partikel debu
atau gram.
Menggunakan
ear plug
selama
berada
di
workshop.
Job Safety Analysis
Job Safety Analysis
Job Safety Analysis
Job Safety Analysis
DATE/JSA No. (Tgl/JSA No.)
11 April 2016
DEPARTMENT : (Bagian/Fungsi)
Fabrikasi
JOB (Pekerjaan) :
Scaffolding
SUPERVISOR : (Pengawas)
LOCATION : (Lokasi)
Workshop 5
SEQUENCE OF BASIC JOB STEPS
(URUTAN LANGKAH DASAR
PEKERJAAN)
POTENTIAL ACCIDENT OF HAZARDS
(POTENSI DAPAT TERJADI KECELAKAAN)
CONSEQUENCES
RISK LEVEL
(LEVEL RISIKO)
RISK CONTROL
(PENGENDALIAN RISIKO)
1.
Memeriksa lokasi
(kondisi dasar) dan
ketinggian
pemasangan
scaffolding
.
2.
Menyiapkan material,
ukuran, dan lokasi
erection
(pemasangan).
3.
Barricade lokasi
Kebisingan
Tertimpa material
Tersandung material
Kelelahan otot
Kebisingan
Unusual but
possible
(6)
Unusual but
possible (3)
Likely
(6)
Almost certain
(10)
Unusual but
possible
(6)
Frequently
Priority
(36)
Subtantial
(90)
Priority
(36)
Substantial
(60)
Priority
(36)
Menggunakan
ear plug
selama
bekerja
di
workshop.
Memperhatikan prosedur
ketika membawa material
dan menggunakan
safety
shoes
.
Melakukan
housekeeping
agar material yang akan
dipasang tersusun rapi.
Istirahat dan melakukan
peregangan
otot/
stretching
.
Menggunakan
ear plug
selama
bekerja
di
workshop.
pemasangan
scaffolding
.
4.
Erection
(pemasangan)
scaffolding.
5.
Penyelesaian.
Tersandung material
Kebisingan
Tertimpa material dan peralatan
Terjatuh dari ketinggian
Tergelincir/Terpeleset saat
memanjat
Kelelahan otot/ kram
Kebisingan
Tersengat listrik
Scaffolding roboh atau terjatuh
-Terjatuh saat turun
Noticeable
Serious
(15)
Very serious
(25)
Very serious
(25)
Likely
(6)
Unusual but
possible (3)
Likely
(6
)
Unusual but
possible
(3
)
Likely
(6)
Likely
(6)
Unusual but
possible
(6)
Conceivable
(0,5)
Unusual but
possible
(3)
Unusual but
possible
(3)
Melakukan
housekeeping
agar material yang akan
dipasang tersusun rapi.
Menggunakan
ear plug
selama
bekerja
di
workshop.
Menggunakan
safety
helmet
dan
tidak
melempar material atau
peralatan
Menggunakan
full
body
harness
Memperhatikan
dan
mematuhi
prosedur
dalam memanjat
Istirahat dan melakukan
peregangan
otot/
stretching.
Menggunakan
ear plug
selama
bekerja
di
workshop.
Mematuhi
prosedur
pemasangan
scaffolding
jika terdapat kabel listrik.
Memastikan
prosedur
pemasangan
terpenuhi,
memeriksa
kekuatan
scaffolding dan
fullbody
harness
.
Memperhatikan langkah
kaki
saat
menuruni
scaffolding
As At
No Work Activity Hazard Possible Accident Severity Likely
Hood Risk Level Risk control Measure Document Support No. Action By Residual Risk Verify / sign date / Note
1 Grinding and
Cutting Process
objects being cut falling (metal
concrete falling onto feet) Injury 2 2 4
PPE must be worn (preferably steel
toe-capped). Production L
Material will be secured both. Production
Cable Broken Electrical shock 3 2 6 The equipment will be checked regular (3 Month) by color Coding Maintenance L
Then ensure the equipment by each user there are no defects in the cable, casing, plug or cutting head.
Production Power cable will be kept clear of the moving
parts at all the time. Production
Disc Broken Face, hand or body injury 3 2 6 Power supply to be disconnected when charging any grinding attachments or discs. Production M
Face Shield must be worn Production
Ensure the disc proper to do the job then
ensure validasi of discs Production
Fire serious burn and death, exposure to projectiles and damage to property 3 2 6 Work area assessed before using so that
combustible materials can be removed. HSE & Production L
Suitable fire extinguishing media will be to
hand to extinguish HSE
Sight/ Vibration/ Noise/ Dust 2 2 4
Suitable gloves, goggles, ear defenders, and dust mask will be worn when using the equipment
Production M
regular every 6 (Six) month noise monitoring HSE
Repetitive Action/ Physical Fatigue 2 3 6
Work to be of short duration and no more than 30 minutes and if extended regular breaks with finger and body exercises (5 Minutes) used to help regulate blood supply in the fingers and body.
Production L
2 CuttingTorch
Process Fire Burns And Fire 3 2 6
Work area assessed before using so that
combustible materials can be removed. Production M
Keep the fire extinguisher & fire hoses in
ready condition HSE & Production
Keep trained fire watch as standby Production
wear long sleeved coverall, use leather hand
gloves. Production
Keep first aid kit at site HSE
Oxy-Acetylene Cyilinders leaking Explosion & Fire 3 2 6
The entry of non-certified tools/ equipment/ mobile plant are to be authorized under appropriate work permit.
Store M
Keep Oxy-Acetylene cylinders safely at least
20 feets away from the work location. Production
Close the isolation valve at cylinders when
not in use Production
Install Flashback arrestor Production
Metal object fall down Body Injuries 2 1 2 PPE must be worn (preferably steel
toe-capped). Production L
Material will be secured both, and clear
object area before start Production
Flash light impact Blind 3 2 6 Dark goggle must be worn Production M
Heat Radiation Dehydration 2 2 4 Wear the required PPE(Long sleeve coverall,
apron, safety goggle, etc) Production L
Gas/ Vapor/ Dust Toxic Respiratory Disorders 2 2 4 Ensure the worksite is free from flammable / toxic vapor or liquid. HSE & Production L Mask (dust mask) must be worn then 6 (six)
month check for ambient air HSE & Production
RISK ASSESSMENT INTERNAL STUDY ACTIVITY
PT. Citra Tubindo Engineering
HSE DEPARTMENT PT.CTE 1 of 6
3 Welding Process Cable Electrical Hazard Electrical shock 3 2 6 The equipment will be checked regular (3
Month) by color Coding Maintenance L
Then ensure the equipment by each user there are no defects in the cable, casing, plug or cutting head.
Production Power cable will be kept clear of the moving
parts at all the time.
Inspect all cords, connectors, ground clamps, etc. for defects. Assure all protective covers/boots are in place to prevent contact with energized parts.
Ignition Spatter Eyes Injury 3 3 9 Weld shield must be worn Production M
Flash Light impact infrared & ultraviolet radiation, burns
to eyes & skin from arc flash 3 3 9
Ventilate the space using natural air draft,
exhaust fan Production M
Welding Slip, weld Shield must be worn Fumes & Gasses (CO, CO2, NO,
NO2,etc) Respiratory Disorders 3 3 9
Ventilate the space using natural air draft,
exhaust fan Production M
Mask (dust mask) must be worn then 6 (six)
month check for ambient air HSE & Production
Fire Burns And Fire 3 2 6 Work area assessed before using so that
combustible materials can be removed. Production M
Keep the fire extinguisher & fire hoses in
ready condition HSE & Production
Keep trained fire watch as standby Production
wear long sleeved coverall, use leather hand
gloves. Production
Keep first aid kit at site HSE
Hazardous Waste Environmental issue 2 3 6 increase awareness, improvement and
prepared for temporary hazardous waste HSE & Production M
4 Sand Blast
Process High-Speed Particles
Struck in the skin, eye damage,
severe cuts 3 2 6
Never pointing a blast nozzle at a person; Using a dead-man control device at the nozzle end of the blasting hose;
Production Ensuring, where possible that only one
employee operates each blast nozzle; HSE & Production
conducting abrasive blasting in a blasting enclosure or an area isolated from the workplace to reduce the possibility of employee of employees and others being struck by high-speed particles
Production Using appropriate personal protective
equipment (PPE) when blowing. Production
High-pressure Serious injuries (Loss of sight, body parts) 3 2 6 Controlled acces to the blasting area; use of a dead-man control on the blast nozzle; Production M
Use of metal nozzle and hose couplings; Production
Use of hose-coupling safety locks and hose
whip checks; Production
Inspection of all hoses and connection prior
to use Production
Use appropriate PPE Production
Noise Permanent hearing loss 3 2 6 Ear plug must be worn Production M
Employee noise monitoring; yearly
audiometric testing; Noise awareness HSE & HR
Vibration and other ergonomic Nerves and blood vessels in the fingers (Vibration Syndrome) 2 2 4 Use of protective gloves to keep hands warm and dry while on th job Production L Reducing the extent and duration of
continous exposure to vibration through job rotation or more frequent breaks (e.g, a 10 minutes break after each hour of continous blasting)
Production frequent and careful maintenance of blasting
equipment according to manufacturer's recommendations;
Production 5 Painting Process Slip, trip and fall Slip, trip and fall due to wet and slippery ground, injury 2 2 4 keep working area clean and dry at all times,
Check for suitable position for equipment Production M
housekeeping to be done before commencement and end of any work fire and explosion serious burn and death, exposure to
projectiles and damage to property 3 2 6
ensure no hotwork and/or other heat
sources in the vicnity. Production M
fatality Coordinate in meeting
Machinery and equipmet
injection injuries, being caught by moving parts can cause fractures, bruises, laceration, dislocations, permanent injuries or death.
2 2 4 Unsure and check for any damage to hoses, and deadman system Production L
Heat Heat cramps, heat syncope,heat
stroke 2 2 4
Tool box talk concernning heat stress, clean
drinking water, sufficient periods for worker. HSE L
Hazardous chemicals harm health workers, dermatitis, respiratory illnesses,etc 3 3 9 Good overall skin protection including chemical resistant gloves (PPE) Production M
HSE DEPARTMENT PT.CTE 2 of 6
Environmental issue Know and use of material safety data sheet Production all paint not in grounding and using
contaminant tray (spill contaminant) Production
HSE DEPARTMENT PT.CTE 3 of 6
6 Confined Space Deficiency of oxygen in air Gasping, respiratory arrest, heartbeat
stop (fatality death) 3 3 9
Ensure permit to work, then attached blood pressure of workers range (100-150) fit to do the job.
HSE & Prodution M Atmosphere check using gas detector before
commencement and during progress activity. HSE & Prodution
Ensure the exit route and the relevant emergency escape procedures (Stretcher, First aid kit, ERT)
HSE, ERT & Prodution Fire and Explosion serious burn and death, exposure to projectiles and damage to property 3 3 9 Atmosphere check using gas detector before commencement and during progress activity. HSE & Production M
Ensure ventilation by install blower and
exhaust fan. Production
Keep the fire extinguisher & fire hoses in
ready condition HSE
Ensure no leaking gasses Production
Entrapment Unsafe oxygen, dust, vapour gasses 3 2 6
Toolbox talk concerning possible dangers caused by works to be performed outside the confined space and stability and the possobility of sudden movements
HSE & Production M
Stanby Watchman Production
Noise Permanent hearing loss 2 3 6 Ear plug must be worn Production L
Employee noise monitoring; yearly
audiometric testing; Noise awareness HSE & HR
Physical (Extremely high or low
temperature), dampness Collapse 3 2 5
Work to be of short duration and no more
than 2 hours. HSE & Production M
Stanby Watchman Production
Slip, trip and fall Slip, trip and fall due to wet and slippery ground, injury 2 2 4 keep working area clean and dry, Check for suitable position for equipment Production L
ensure the source of illumination Production
7
Pressure Testing (Hydrostatic/
Pneumatic)
Unauthorized Personnel Injury to others people 3 2 6 Conduct Toolbox talk HSE M
Barricade the area where pressure-test is to
be carried out. HSE & Production
Post warning notice HSE
provide require signs, barricades or other protective barriers are placed in a manner and at a distance sufficient to demarcate a safe zone to protect personnel and the public from unanticipated pressure release or equipment failure.
HSE & Production Defective tools/ Equipment flying object due to the worker and others 3 2 6
Ensure the equipment/ tool to be used for pressure testing (such as hose, couppling, pressure gauge, spade gasket,whipcheck, etc) are free from defect and suitable for the pressure rating of the system.
HSE & Production M
exceeding maximum allowable
pressure explosion 3 3 9
ensure the pressure relieving device is set at maximum allowable pressure for weakest portion of the segment to be pressure-tested
HSE & Production M keep away from the pressurized segment of
the system being pressure-tested. HSE & Production
Monitor the pressure gauge from a safe distance away from the potential source of high pressure jetting (such as flange joint, spade, coupling, etc)
HSE & Production ensure the workers are wearing required PPE HSE & Production Never increase the test pressure more than
the maximum allowable pressure for the weakest portion in segment or pressure rating of the hose & coupling.
Production do not leave the pressurized hose
unattended when the pressurized-test is going in
Production Do not change (exceed/ decrease) the
duration of pressure test without permission from inspection engineer
Production
Scattered Material Injury 2 2 4 ensure proper wind up & housekeeping at
worksite Production L
The accessories (hoses & compressor) not being used must be disconnected and stored properly.
Production
HSE DEPARTMENT PT.CTE 4 of 6
8 Working at Height
Poor maintenance of acces equipment (eg. Ladders, steps,
scaffolds,etc)
Major injury, Fatality (Personnel,
other people) 2 3 6
Regular inspection of equipment before every
use records kept Production M
immediate removal and disposal of acces
equipment found to be defective prior to use. Production
Suitable personal protective equipment must
be available HSE & Production
inadequate preparadness for operational type
Major injury, Fatality (Personnel,
other people) 3 2 6
ensure that crews and supervisors are
adequately trained and competent. HSE & Production M
identify, risk asses and adequately control all reasonably forseeable types operational incident where work at height activities can be expected
HSE & Production ensure that adequate systems are in place to
notify personnel about inclement weather at incident e.g high wind warning, etc ensure formulated an effective plan to rescue personnel who have become suspended in fall arrest equipment following a fall
HSE, Production & ERT Failure to establish a safe system
of work
Major injury, Fatality (Personnel,
other people) 2 2 4
ensure that an appropriate response is
mobilised to work at height incident HSE, Production & ERT M
adopt a default to defensive mode until
suitable safe system of work is established Production
inappropriate use of tower scaffolds causing tips and falls
Major injury, Fatality (Personnel,
other people) 2 3 6
Equipment to be used only where there is a
firm level surface Production M
all equipment to be visually inspected before
use and records kept Production
appropriate footwear to be worn Production
equipment should be suitably stored after
used Production
work at height training to be undertaken HSE
Inappropriate use of ladders /
stepladders Injury 2 2 4
ladders only to be used for low risk work and a short duration of time (maximum 30 Minutes)
HSE & Production L ladders to be made secure by tying at the
top and bottom or footed by a person at the base of ladder.
HSE & Production safe procedures e.g. Three points of contact
to be maintained at all times when working to avoid overreaching
Produciton
M falls from height Major injury, Fatality (Personnel, other people) 3 3 9
Ensure permit to work, then attached blood pressure of workers range (100-150) fit to do the job.
HSE
use of long handled tools where appropriate Produciton
suitable equipment used for specific jobs Produciton
staff not to use furniture or other inappropriate fixed/mobile structures for working at height
Produciton consider use of fall arrest systems depending
on nature of a task, equipment and duration Produciton
adequate and appropriate signs in place to
warm of hazards below work area HSE
work scheduled to take place when
persons/others are not in the immediate area Produciton
no work at height to be done outside in poor
wather Produciton
carrying o materials Injury 2 3 6
on a ladder or stepladder do not overload it -th person any-thing -there are taking up should not exceed the highest load stated on the ladder.
Produciton M
if a task involves a worker carrying more than 10 kg (a bucket of something) up the ladderor steps it will need to be justified by a detailed manual handling assement.
Produciton Falling objects Major injury, Fatality (Personnel,
other people) 2 3 6
good housekeeping in place to ensure nothing is stored in such a way that it will fall from weight
Produciton M
Materials, tools or debris must not be thrown
down from height Produciton
areas where there is a risk of a falling object needs to be clearly indicated and unauthorized people need to be kept from it
Produciton Tool belts to be used to prevent falls of
tools/materials from pocket,etc. Produciton
Each individual area where work at height is to be carried out needs to be inspected before use e.g. Floor surfaces, guard rails etc.
Produciton
HSE DEPARTMENT PT.CTE 5 of 6
9
Loading & Unloading Material and Lifting Operation
Wrong assesment and wrong
Selection Body Injury, Property damage 2 2 4 Competent & experience lifting supervisor Produciton L
Lifting can only be carried out with recommended lifting gears and lifting machines
Produciton Structure failure (eye lug) Body Injury, Property damage 3 2 6 Welding eye lug, must check by competent
person (e.g QA/QC, Enggineering, etc) Produciton M
Verified NDT report prior to lifting operation Produciton
Falling from height (if rigging is required to be performed at height), falling lifting gears, improper handling
Hand and finger injury 3 6 Increase safety awareness through safety
briefing/training. HSE M
To be carried out be qualified rigger Produciton
Appropriate PPE used (Hand Glove, etc) Produciton
Select correct lifting gear for the task (size
and capacity) Produciton
all loose items must be secured/removed and safety harness to be used above 2M and on hanging staging
Produciton Ensure crane operator, rigger and signalman
have clear communication (walkie talkie, etc) HSE & Production Falling and caught by suspended
load, crane failure, foul weather, toppling
Body Injury, Property damage 3 3 9 Use lifting signals, Barricade the area and
use tag line Produciton M
ensure competent crane operator HSE & Production
ensure proper lifting equipment used HSE & Production
don't stand under suspended load HSE & Production
put sign board and alert workers on the
operation HSE & Production
Ensure crane operator, rigger and signalman
have clear communication (walkie talkie, etc) Produciton
Hit by Object, restricted visibility, miscommunication (Load Positioning, swinging the load for
proper positioning)
Body Injury, Property damage 3 2 6
Use additional lifting gear, use tag line and ensure sufficient manpower to handle tag line, and barricade the area.
Produciton M
stop work during foul wather ALL Employee
ensure adequate lighting prior to lifting (maint) Produciton
Don't stand under suspended load, use whistle for area clearance and place signboard , and crane siren.
HSE & Production ensure the immediate lifting area is cordoned
off. Produciton
Swing slowing-observed HSE & Production
6 High 9 High 2
(Hazard Occur at least once a day) 3 ( Hazard can be expected to occur at
least once during the work/continue 1 Low
Severity Level (Tingkat Keparahan) Likelihood Level (Tingkat
Kemungkinan) (No Injury / First Aid 1 Injury)
APPROVED BY
HSE Manager
RISK LEVEL (Tingkat Resiko) 2 (Lost Time or Medical
Treatment Injury)
3 (Multiple Injuries/Fatality) 1
(Hazard occur once per week) 3 Medium
HSE DEPARTMENT PT.CTE 6 of 6
