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Study of Rubber Adhesive Compounds for Tire Retreading: Drying Rate and Adhesion Strength

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Study of Rubber Adhesive Compounds for Tire Retreading: Drying Rate and

Adhesion Strength

Ike Setyorini1,*, Herminiwati1

1

Center for Leather, Rubber and Plastics, Jl. Sokonandi No. 9 Yogyakarta, 55166, Indonesia *Corresponding author. Telp.:+62 274 512929, 563939, Fax.: +62 274 563655

E-mail: ike-setyorini@kemenperin.go.id

ABSTRACT

The scope of this article istostudy the drying rate and the adhesion strength of rubberadhesive compounds that used three different tackifiers i.e. Coumaron Resin, Siongka, and Koresin. The rubber adhesive compounds were diluted in n-Hexane with the content of rubber adhesion compounds was 12 %, 13 %, 14 %, and 15 %. And then it was spread on the surface of 2,5 x 15 cm testpiece of the casing (worn tire)and retreading tire compounds.A time until the adhesive is slightly dry was used to determine the drying rate. The test piece of casing and

retreading tire compounds was taped in one piece and pressed at 170o. The adhesion strength was

tested according to JIS K6301.The results showthat thebestrubber adhesive is an adhesive that uses

Siongka as the tackifier with thesolid content of 14%, adhesion strength

4.15kg/cm,weight13.653mg/cm2and drying time 5 minutes.

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INTRODUCTION

The adhesive is a material that is capable to stick fast to surface or object. There is a large

number of adhesive types for various aplication. One of the applications of adhesive is in tire

retreading (Kumar, 2016). Rubber to rubber bonding is common in tire industries. Bonding of

vulcanized elastomers to themselves and to other materials is generally accomplished using an

adhesive derived from an elastomer similar to the one being bonded. Natural rubber is one of the

rubber-based materials that is used as adhesive (Ebnesajjad, 2011; Rippel & Galembeck, 2009).

The adhesive composition that is applied in tire retreading is a thermoset adhesive.

Thermoset adhesive is crosslinked by polymeric resins that are cured using heat and/or heat and

pressure. Rubber based adhesives may contain a wide variety of component materials such as

elastomers, resins, tackifiers, fillers, plasticizers and softeners, antioxidants, curing agents, etc

(Khan & Poh, 2011). The adhesive comprises a rubber composition containing a sulfur curative

together with carbon black, processing oil, and tackifier resin (US Patent, 2000). Tackifiers are

chemical compounds used in formulating adhesives to increase the tack, the stickiness of the

surface of the adhesive. The tackifier acts as a diluent to develop the flowability of the and

improves the peel strength (Sasaki et al., 2008). Tackifiers used are usually resins. Tackifiying resin

that was usually usedcan be divided in three groups: hydrocarbon resins, rosin resins, and phenolic

resins. Coumarone-indene resin is one of hydrocarbon resins. Coumarone-indene resin was used as

the tackifier of a natural rubber–based press- are-sensitive adhesive. The viscosity and tack of the

adhesive is affected by resin content due to the concentration effect of tackifier resin (Poh & Chee,

2007). Hydrocarbon tackifier and rosin tackifier were applied in epoxidize natural rubber

latex-based pressure sensitive adhesive. Hydrocarbon tackifier lower viscosity as a result of increased

repulsion between particles as compared to rosin ester tackifier. The peel adhesion of adhesive

containing hydrocarbon tackifier was greater than adhesive containing rosin ester tackifier (Rohani

et al., 2013). Koresin is aphenolic resin that was applied to provide tack of rubber compounds

during the building process of green tires until they are vulcanized(Durairaj, 2013).

This paper studied the properties of rubber adhesive compounds for tire retreading that used

three different tackifiers i.e. Coumaron Resin, Siongka, and Koresin. Coumaron resin representative

hydrocarbon tackifier resin, Siongka representative rosin tackifier resin from pine trees, and Koresin

representative phenolic tackifier resin. The adhesive compounds were diluted in solvent for several

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MATERIALS AND METHODS

Materials

Suitable worn tires were used in this study as the casing that is glued together with tire

retreading compound. The polymer used in this study as an adhesive is Ribbed Smoked Sheet 1

(RSS1). The additives materials used were zinc oxide (ZnO) Indoxide, actiplast 8, stearic acid

Aflux 42M, Carbon Black N660, insoluble sulfur, vulkanox HS, Coumaron Resin (C), Siongka (S),

Koresin (K), Vulkacit DM/C, and n-hexane.

Methods

Compounding

Rubber adhesive compound’s preparation was made with the composition and formulation

that are presented in Table 1.

Table 1. Formulation of rubber adhesive compound

Materials C S K

Table 2. Formulation of rubber adhesive

Rubber Adhesive Compound Content of Compound (%)

12 13 14 15

C C12 C13 C14 C15

S S12 S13 S14 S15

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Bonding Process

Rubber adhesive compounds were diluted in n-hexane. Then, the rubber adhesive was

spread on the surface of 2,5 x 15 cm testpiece of casing and tire retreading compound. Allow the

spreading of rubber adhesive a few moment until the rubber adhesive is slightly dry. Record the

drying time and the amount of the rubber adhesive that is spreaded on the surface of the testpiece.

Adhesion Testing

The testpiece of casing and tire retreading compounds which have been spreaded with

rubber adhesive was taped in one piece and pressed in hot vulcanizing press at 170oC. Then, the

testpiece placed in the conditioning room for 24 hours. Adhesion testing of testpiece according to

JIS K6301.

RESULT AND DISCUSSION

Figure 1. shows the drying time of rubber adhesive solution that spread on casing and tire

retreading compound.

Figure 1. The drying time of rubber adhesive

The drying time of rubber adhesive is affected by the amount of rubber adhesive content in

the solvent. Figure 1 shows that the greater adhesive compound content, the faster the drying time.

This is because the greater adhesive compound content has less amount of solvent so that it takes

less time to evaporate. In tire retreading manufacturing, drying time of rubber adhesive is related to

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Figure 2. shows the weight of rubber adhesive dilution per unit area of casing and tire

retreading compound.

Figure 2. The weight of rubber adhesive per unit area

Figure 2 shows that each type of tackifier shows tendency that the greater of solids, the

greater the weight of rubber adhesive per unit area. The weight of rubber adhesive per unit area is

related to adhesive viscosity. In tire retreading process, the solvent is use to reduce the viscosity of

rubber adhesive so that they can be applied in the tire smoothly and spreads uniformly (Kumar,

2016). The thick rubber adhesive is difficult to spread on the surface of casing and tire retreading

compound. So, the rubber adhesive does not spread evenly on the surface. Rubber adhesive that is

too thick is easy to peel because rubber adhesive is only bonded to one side (casing or tire

retreading compound). Otherwise, rubber adhesive that is too thin contains a small rubber adhesive

compound, so the adhesion strength is small.

Figure 3. Adhesion strength of rubber adhesive

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Figure 3 shows the adhesion strength of rubber adhesive that bond casing and tire retreading

compound. Figure 3 shows that tackifier and adhesive compound content give effect in adhesion

strength. Siongka as tackifier at various adhesive content has a relatively higher in adhesion

strength than Coumarone Resin and Koresin. This is probably because Siongka as a natural tackifier

is more compatible with natural rubber as the raw material of adhesive compound. It is similar to

the natural resins isolated from the coagulated latex of E. caducifolia, that improving tack strength

properties in the filled NR compound comparable to CI resin at equal loading.

CONCLUSION

Coumaron resin, Siongka, and Koresin were used as the tackifier in rubber adhesive

compounds. The drying time of rubber adhesive is affected by the amount of rubber adhesive

content in the solvent. The adhesion strength is affected by adhesive compound content and

tackifier that used in rubber adhesive compounds. Siongka as tackifier has a relatively higher

adhesion strength than Coumarone resin and Koresin. This is probably because Siongka as a natural

tackifier is more compatible with natural rubber adhesive.

ACKNOWLEDGEMENTS Multifunctional Additive in Filled.Rubber Chemistry and Technology. 90(3).429-444. http://doi.org/10.5254/rct.16.83775

Ebnesajjad, S. (2011). Adhesives for special adherends. Handbook of Adhesives and Surface

Preparation. Elsevier Inc. http://doi.org/10.1016/B978-1-4377-4461-3.10011-2

Khan, I., & Poh, B. T. (2011). Natural Rubber-Based Pressure-Sensitive Adhesives: A Review.

Journal of Polymers and the Environment, 19(3), 793–811.

http://doi.org/10.1007/s10924-011-0299-z

Kumar, S. A. (2016). Tyre Retreading by Hot Retreading Process. International Journal of Applied

Science and Engineering, 4(2), 61. http://doi.org/10.5958/2322-0465.2016.00007.1

Poh, B. T., & Chee, C. L. (2007). Effect of coumarone-indene resin on adhesion property of SMR

20-based pressure-sensitive adhesives. International Journal of Polymeric Materials and

Polymeric Biomaterials, 56(3), 247–255. http://doi.org/10.1080/00914030600812483

Majumdar,et al. (2000). United States Patent No. 5951797[19]. Washington, USA: U.S. Patent and

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Rippel, M. M., & Galembeck, F. (2009). Nanostructures and adhesion in natural rubber: New era

for a classic. Journal of the Brazilian Chemical Society, 20(6), 1024–1030.

http://doi.org/10.1590/S0103-50532009000600004

Rohani, A. B., Manroshan, S., & Devaraj, V. (2013). Evaluation of Epoxidized Natural Rubber Latex Based Pressure Sensitive Adhesives Containing Hydrocarbon and Rosin Ester Tackifier

Dispersions on Adhesive Properties. Advanced Materials Research, 845, 189–193.

http://doi.org/10.4028/www.scientific.net/AMR.845.189

Sasaki, M., Fujita, K., Adachi, M., Fujii, S., Nakamura, Y., & Urahama, Y. (2008). The effect of tackifier on phase structure and peel adhesion of a triblock copolymer pressure-sensitive

adhesive. International Journal of Adhesion and Adhesives, 28(7), 372–381.

http://doi.org/10.1016/j.ijadhadh.2007.11.002

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Gambar

Table 2.  Formulation of rubber adhesive
Figure 1. The drying time of rubber adhesive
Figure 2. The weight of rubber adhesive per unit area

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