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(1)

Starch (pati)

 Widely used as a food ingredient for many purposes.

 A very wide selection of starches, both native and modified (National Starch has

>200 different starches for sale for selected application)

 Starch gelation and pasting characteristics altered by other ingredients and by

processing conditions

(2)

Unheated starch granule

Heated starch granule

(3)

Starch Forms

 Starch is the primary carbohydrate source for growing seeds and leaf tissue

development and is found in leaves, tubers, fruits and seeds.

 Two general types of starch exist – amylose and amylopectin. Both are

polymers of glucopyranose molecules, but

differ in structure and functional properties,

(4)

Characteristics of Amylose and Amylopectin

Form Essentially

linear

Branched

Linkage -1,4 (some -

1,6)

-1,4; -1,6

Polymer units 200-2,000 Up to

2,000,000 Molecular weight Generally <0.5

million

50-500 million

Gel formation Firm Non-gelling

to soft

Characteristic Amylose Amylospectin

(5)

Amylose

(6)

Amylopectin

(7)

Amylopectin General

Structure

(8)

Amylopectin structure (Chaplin, 2004)

(9)
(10)

Crystal Structure Forms

The form depends upon the source of the granules.

Type A crystal structure is found in most cereals, whereas

Type B is found in some tubers and high amylose cereal starches.

Some plants have both A and B and are

desginated Type C. When starches are heated in

the presence of lipid, a different crystal structure

may be formed, which is called Type V.

(11)

Types of crystal structure in amylopectin (Chaplin, 2004).

(12)

Native Starches

The most common native starches are corn (maize), rice, wheat, potato, tapioca (cassava) and waxy maize.

Except for waxy maize, these starches generally contain from 15-27% amylose.

Waxy maize and other waxy native starches generally contain less than 2% amylose.

High amylose starches contain more than 30% amylose and have quite different properties. They:

Are difficult to gelatinise > 100° C

Can form films and fibres

Have more helical structure - may entrap fatty acids – retards

granule swelling

(13)

Differences in Native Starches

Vary in amylose and amylopectin content

Vary in crystal structure

Vary in gelation and pasting characteristics

Vary in minor components that can be incorporated within the structure of amlyose and amylopectin

– Phoshate esters

– Phospholipids

– Proteins

(14)

Starch Viscosity, mild heat, neutral

Viscosity, high heat, acidic

Shear resistanc e

Freeze -thaw stabilit y

Comments

Tapioca (N) 3 3 5 3 Bland flavoured,

fillings and canned

Tapioca (N) 3 3 5 2 Process tolerant,

short texture; dairy products, soups and sauces

Tapioca (CL) 4 4 4 6 High viscosity,

dairy products

Potato 6 2 2 2 Rapid hydration,

high viscosity;

meat, sauces snacks

Corn 3 4 5 3 Process tolerant,

low hot viscosity;

dressings and cereals

Waxy maize, cross linked

4 5 4 6 Freeze thaw

stability; frozen foods, fillings and sauces

(15)

Types of Food Starches

Unmodified

Native starches: Corn, wheat, etc.

Pregelatinized starches

Modified

Acid thinned - hydrolyze to reduce molecular weight

Crosslinked - Chemically linking OH's from two adjacent molecules. Toughens granule. Adds acid and heat stability

Derivatized - Add bulky groups to starch to reduce retrogradation. Changes hydrophobicity

Crosslinked-Derivatized - Does both

Oxidized - reduces retrogradation.

(16)

Modified Starches

(17)

Cross-linked starches make up about 25% of all starches used in foods. The four major cross-linking agents are shown in Table 7. In addition to different cross-linking agents, the degree of cross-linking varies. The details of the cross-linking of commercial starches remain proprietary to the company making the starch.

Table 7: Cross-Linking Agents for Starch

Epichlorhydrin Starch - O-CH2-CHOH-CH2-O-

Starch

Sodium Trimetaphosphate Starch - O-P-O-Starch

Phosphorus Oxychloride Starch - O-P-O-Starch

Reagent Derivative

Acrolein Starch-O-CH2-CH2-C-O-Starch

(18)

Cross-linked starches make up about 25% of all starches used in foods. The four major cross- linking agents are shown below. In addition to different cross-linking agents, the degree of cross-linking varies. The details of the cross-

linking of commercial starches remain proprietary to the company making the starch .

Reagent Derivative

Epichlorohydrin Starch - O-CH2-CHOH-CH2-O- Starch

Sodium Trimetaphosphate Starch - O-P-O-Starch

Phosphorus Oxychloride Starch - O-P-O-Starch

Acrolein Starch-O-CH2-CH2-C-O-Starch

(19)

Derivitized Starches

The five primary derivatized starches, the

derivatising agents and the degree of substitution are shown in the following table. The starch

properties will vary with the type of derivatised starch and the degree of substitution. Many

companies made “double derivatized” starches that

are both cross-linked and derivatized.

(20)

Derivatizing Reagents

Reagent Derivative D.S.

Acetic anhydride Starch acetate 0.05

-0.10

Vinyl acetate Starch acetate 0.05 -

0.10

Propylene Oxide Hydroxylpropyl starch 0.05 - 0.20

Sodium tripolyphosphate Starch phosphate 0.01 - 0.02

Succinic anhydride Succinylated starch 0.02 -

0.05

(21)

Gelatinization and Pasting

“Starch gelatinisation is the collapse (disruption of molecular order) within the starch granule, manifested in irreversible changes in

properties such as granular swelling, native crystalline melting, loss of birefringence and starch solubilisation. The point of initial gelation and the range over which it occurs is governed by the starch type, concentration, method of observation, granular type and

heterogeneities within the granule population under observation.”

“Pasting is the phenomenon following gelatinisation in the

dissociation of starch. It involves granular swelling, exudation of

molecular components from the granule; and eventually the total

disruption of the granules”

(22)

Factors Affecting Hydration

Amount of water

Availability of water

Time and Temperature of heating

Starch type

Corn vs. rice etc.

Crosslinking

Derivitization

Pregelatinization

pH

Saturated monoglycerides

(23)

Problems

Failure to hydrate

Retrogradation

Amylases

Loss of viscosity

(24)

Amylose

Swelling Collapse Aggregation C

Viscosity E

D

B

A Time

A = Paste initiation temperature B = Peak Paste Time

C = Peak Viscosity D/C = Stability ratio E/D = Set back ratio

50 65

Temp 90 95 80

Amylose

Swelling Collapse Aggregation C

Viscosity E

D

B

A Time

A = Paste initiation temperature B = Peak Paste Time

C = Peak Viscosity D/C = Stability ratio E/D = Set back ratio

50 65

Temp 90 95 80

Amylose

Swelling Collapse Aggregation C

Viscosity E

D

B

A Time

A = Paste initiation temperature B = Peak Paste Time

C = Peak Viscosity D/C = Stability ratio E/D = Set back ratio

A = Paste initiation temperature B = Peak Paste Time

C = Peak Viscosity D/C = Stability ratio E/D = Set back ratio

50 65

Temp 50 65 90 95 80

Temp 90 95 80

Starch Gelation and Pasting

(25)

Pasting Cycle

(26)

Pasting characteristics of different native starches

(from Food Additives, 2

nd

Ed 2002, Brane et al. Eds)

(27)

Gelatinization of starches

Type % Amylopectin % Amylose Gelatinization Range °C Granule Size 

Corn 73 27 62-72 5-25

Waxy Corn 99 1 63-72 5-25

High Amylose 20-45 55-80 67-100+ 5-25

Potato 78 22 58-67 5-100

Rice 83 17 62-78 2-5

Tapioca 82 18 51-65 5-35

Wheat 76 24 58-64 11-41

(28)

Paste Properties of Native Starches

Starch Type Viscosity Clarity Gel Shear Stability

Cereal

Regular Short Opaque Strong Good

Waxy Long Clear V Weak Poor

Root, tuber Clear-opaque Weak Poor

High Amylose V Short V Opaque V Strong Stable

(29)

Summary of cornstarch paste properties

Type Comments

Native Poor freeze thaw stability

High amylose Granules- birefringent

Acid modified Decreased hot paste viscosity

Hydroxy-ethyl Increased paste viscosity - low retrogradation

Phosphate Reduced gel at refrigeration temperature - low retrogradation

Cross-linked Reduced peak viscosity, increased stability; freeze thaw stability

Acetylated Good paste clarity and stability

(30)

Exogenous and Endogenous Effects on Starch Pasting Characteristics

 Acid

 pH

 Sugar

 Lipids

 Proteins

 Shear

(31)

Viscosity

Time

Cornstarch + water

Cornstarch + water + 1.7% acetic acid

Viscosity

Time

Cornstarch + water

Cornstarch + water + 1.7% acetic acid

Viscosity

Time

Cornstarch + water

Cornstarch + water + 1.7% acetic acid

Effect of Acid on Starch Pasting

(32)

pH 4

pH 10

pH 2.5

V is co si ty

Time

pH 4

pH 10

pH 2.5

V is co si ty

Time

Effect of pH on Pasting of Corn

Starch

(33)

Effect of Sugars on Pasting of Corn

Starch

(34)

Processing Effects

• Processes that are known to affect the pasting characteristics of starches include:

 Order of addition of ingredients

 Temperature achieved

 Rate of temperature rise

 Duration of heating

 Rate of cooling

 Storage temperature

 Shear

(35)

Retrogradation

Solubilised starch polymer and remaining insoluble

granular fragment tend to re-associate after heating. The re-associating is termed “Retrogradation”.

Retrogradation has been defined as follows:

“Retrogradation is a process which occurs when starch chains start to re-associate into an ordered structure. In its initial phase, two or more starch chains may form a simple junction point, which then may develop into more extensively ordered regions. Ultimately, under

favourable conditions, a crystalline order appears.”

Generally, amylose-containing starches show greater

retrogradation. Factors relating to retrogradation include:

(36)

Factors relating to retrogradation include:

 · Amount of branching

 · High amylopectin starches - e.g., waxy maize shows no retrogradation when frozen

 · Hydrogen bonding between OH groups in amylose in gelatinised starches during cooling

 · Water forced out of gel structure (syneresis) &

 Starch insolubilized .

(37)

Amylopectin also plays a role in retrogradation over time. Short-term retrogradation is largely associated with amylose (which reaches a limit in 2 days), whereas long-term retrogradation is thought to involved amylopectin (reaching a limit is 40 days)

The botanical source is important in respect to retrogradation, not only for starches that differ in amylose content, but also for starches with very similar amylose content.

For retrogradation to occur there must first be an aggregation of the chains.

Amylopectin from potato and tapioca (B type

starches) retrograde to different degrees and

this has been related to difference in short

branch chains.

(38)

Functions of starch in food systems and examples of how these are utilised in different food systems.

Function Example

Thickener Puddings, sauces, pie fillings

Binder Formed meats; breaded items;

pasta

Gelling agents Confections Encapsulation, Emulsion

Stabilizer

Flavours, bottlers emulsions Coating Candies, glazes, icings and

toppings

Water Binder Cakes

Free Lowing/Bulking Agent

Baking powder Releasing Agent Candy making

Texture modifier Processed cheese, meat products Fat Replacer Salad dressings, dairy products,

baked goods

(39)

Applications

The amount of starch used in different types of foods ranges from 0.2% in beverage

products to 12% is some candies. Use

levels, except for gums & candies, generally fall into two general categories.

<1%: beverages, butter sauces, cake mix and icing and marshmallows

2 – 5%: baby foods, spoonable salad

dressings, Harvard style beets and creamed

soups, cheese analogs

(40)

Approximate Amount of Starch in Food Products (%)

Baby foods 3-5

Beverages (bottler's emulsions) 0.2-0.3

Butter sauces 0.3-0.5

Cake mix and icings 0.3-0.5

Dressings

– Pourable 1.5-2.3

– Spoonable 2.8-5.0

Gum candy 5-12

Harvard style beets 2-4

Marshmallows 0.5-1.0

Pie crust 0.5-1.2

Pie filling 3-5

Pudding

– Canned 4.5-6.5

– Cooked 5-8

– Instant 3-7

Sauces

Thick 4-6

Gravy 1.0-2.5

(41)

Lots of Choices

(42)

In the selection of a starch for a food application, consideration

needs to be given to:

Flavour

 Texture

 Body

 Appearance

(43)

In the selection of a starch for a food application, consideration

needs to be given to:

 Formulation

 How long is the shelf life of the food

 High Acid or Low Acid

 Processing conditions

– High heat vs low heat – High shear vs low shear

– Both high heat and high shear

(44)

Other Questions to ask in Selecting a Starch

 Is there sufficient moisture to hydrate the starch?

 Is the solids level to low or too high?

 How will lipids affect the starch and the resulting food?

 What salts and what salt levels are required in the food?

 What type and level of sugar is being used?

 Are there other hydrocolloids included in the

formulation?

(45)

Origin Type Applicat ion

Function Benefit

Corn Native Soup

mixes

Thickener Body, mouth feel

Corn Pre-gelled Puffed snacks

Texture Improved processing Waxy

maize

Cross linked

Salad dressing

Stabiliser Body, gloss, stability

Tapioca Cold water swelling

Instant dairy products

Texture Bland flavour, premium cook up texture

Potato Native, cook up

Dry mixes

Thickener Rapid

hydration, high viscosity

Source, type, application, function and benefits of some

starches in selected foods.

(46)

Starch types for different foods and applications

Application Binding Viscosity building

Film formation

Texturising

Soups and sauces

- X, XS, PX,

PXS

-- X, XS, PX,

PXS

Bakery PN X, P, PX, PXS D, M P, X, PX,

PXS, M

Dairy N, A, M, X, XS, P, PX,

PXS

-- X, XS, PXS,

A, NX, O, PO, M

Snacks N, P, PN, PO, D

--- --- --

Batters &

coatings

X, PX, O P, PX D O, PO, D. M

Meat products N, X, XS, P ---- XS XS

N=native; X = cross-linked; P=pregelatinised; S=substituted (derivatised); O=oxidised; A=acid hydrolysed;

D=dextrin; M=maltodextrin. Where letters are together without a comma, all types are combined into a single product.

(47)

Selection of starches for dairy foods

Product Requirements Best Starch Type Comments

General Dairy

Heat tolerant, shear tolerant, freeze-thaw stable, bland flavour

Cross-linked and substituted

Tapioca best from a flavour

viewpoint UHT products More heat & shear

tolerant

Increase degree of cross-linking Frozen

desserts

Freeze-thaw stability most important

Substituted Fat replacers in low fat products, cross-linked for better freeze thaw stability

Dry mix applications

Perform under low heating conditions

Pregelled, low level of cross- linking, freeze- thaw stability

Instant puddings and cheese sauces most common usage

Yoghurt Acid stable Cross-linked Used to minimise

syneresis Processed

cheese

Gelling characteristics Cross-linked waxy maize

(48)

Problem Possible causes Possible solutions

Syneresis Poor freeze thaw stability; colloid system breakdown

Decrease shear;

Increase starch level, Increase cooking time and/or temperature;

Use stabilised starch

Runny texture Low solids content

Increase starch; select different starch;

decrease shear; check for amylases in other ingredients

Graininess Starch not cooked

Consider pregelled starch. Adjust water;

adjust processing time and/or temperature

Common problems, causes and possible

solutions for dairy foods

(49)

Product Requirements Best Starch Type

Comments Cereals “Bowl” stability High amylose

starch Expanded

snacks

Good expansion Light to

moderate cross- linked starch

“Half” product Shear stability Pregelled, cold water swelling, moderate cross linked

Single screw extrusion followed by baking

Twin screw extruded products

Shear,

pressure and temp. stability

Cross linked

“cook-up”

starches

Selection of starches for extruded

products

(50)

Common problems, causes and possible solutions for extruded products

Problem Possible causes Possible solutions

Lack of crispness Weak expansion Increase amylose if product exposed to high shear

Poor cutting or shape Low dough viscosity or strength

Increase amylosefor high shear; Increase amylopectin for low shear adjust moisture content

Non-uniform sheet thickness

High water absorption Decrease water

content; choose starch with low water holding capacity

(51)

Selection of starches for meat products

Product Requirements Best Starch Type

Comments Bologna &

frankfurters

High viscosity, high water holding capacity

Lightly or moderately cross linked and substituted

need to have products that are freeze/thaw stable

Surimi, cold applications

High water holding capacity

Blends of native and modified amylose- containing starches

Used as a filler;

blends used to improve

moistness of the Surimi, hot gel

applications

High water

holding capacity

Blends of native and modified waxy starch

Used as a filler;

blends used to improve gel moistness

(52)

Common problems, causes and possible solutions for meat products

Problem Possible causes

 

Possible solutions

Poor water holding capacity

Lack of water-binding components

Add substituted, stabilised starch; use starch with high water binding capacity

Low freeze-thaw stability

Low level of modification

Increase degree of cross linking and or substitution

Poor bite, soft texture Structure not fully developed

Check starch selection;

add substituted, stabilised starch

(53)

Take Home

Starches are very complex

Selection of a starch is related to the type of food and processing conditions

Lots of choices – different starches (both native and modified) give different characteristics to the food

Modified starches generally used when you need:

Resistance to shearResistance to heatResistance to acid

Reduced retrogradation

Product expected to have a very long shelf-life

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